Air bag device for knee protection

• US 6,942,245 B2
• Filed: 07/05/2001
• Issued: 09/13/2005
• Est. Priority Date: 07/07/2000
• Status: Expired due to Term

• Current Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Original Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Inventors: Takimoto, Masahiro, Koyama, Toru
• Primary Examiner(s): Dunn, David R.
• Application Number:
  US10/311,330
• Publication Number:
  US 20030132617A1
• Time in Patent Office: 1,531 Days
• Field of Search: 280/728.2, 280/730.1, 280/731, 280/732, 280/743.1
• US Class Current: 280/730.1
• CPC Class Codes: B60R 2021/23169 specially adapted for knee protection
• CPC Class Codes: B60R 2021/23316 Inner seams, e.g. creating separate compartments or used as tethering means
• CPC Class Codes: B60R 2021/23324 Inner walls crating separate compartments, e.g. communicating with vents
• CPC Class Codes: B60R 2021/23382 Internal tether means
• CPC Class Codes: B60R 2021/23386 External tether means
• CPC Class Codes: B60R 21/206 in the lower part of dashboards, e.g. for protecting the knees
• CPC Class Codes: B60R 21/215 characterised by the covers for the inflatable member B60R21/2176 takes precedence
• CPC Class Codes: B60R 21/216 comprising tether means for limitation of cover motion during deployment
• CPC Class Codes: B60R 21/2165 characterised by a tear line for defining a deployment opening
• CPC Class Codes: B60R 21/2171 specially adapted for elongated cylindrical or bottle-like inflators with a symmetry axis perpendicular to the main direction of bag deployment, e.g. extruded reaction canisters B60R21/2176 takes precedence
• CPC Class Codes: B60R 21/233 comprising a plurality of individual compartments; comprising two or more bag-like members, one within the other B60R21/232 takes precedence
• CPC Class Codes: B60R 21/2338 Tethers
• CPC Class Codes: B60R 21/2346 Soft diffusers
• CPC Class Codes: B60R 21/237 characterised by the way they are folded

Abstract

A knee protecting airbag device (M1), wherein an airbag (26) covers the substantial lower surface (9a) of a column cover (9) protruded to a driver side. Therefore, the airbag is minimized in the capacity without deteriorating the protection of the knee of the driver. As a result, it is possible to shorten the time period required for the airbag to complete the expansion and inflation. The airbag has a generally plate shape capable of covering at least the lower surface of the column cover when it completes the inflation. Even if the knee of the driver comes close to the column cover when the driver depresses a brake pedal or the like, the airbag being expanded and inflated is smoothly arranged in a narrow space between the knee of the driver and the column cover lower surface without interfering with the knee of the driver. With the knee protecting airbag device according to the present invention, therefore, the airbag is rapidly expanded and inflated in the narrow space between the column cover and the knee of the driver thereby to protect the knee of the driver properly.

Claims

1. A knee protecting airbag device for protecting the knee of a driver with an airbag to be expanded and inflated by an inflating gas, wherein:

said airbag, when having completed expansion and inflation, is configured in a shape to cover at least the lower surface of a column cover covering a steering column; and

a portion of the airbag is configured to cover a hard area of the column cover and is thicker than a remaining general portion, the hard area being formed of a material harder than the column cover.

2. The knee protecting airbag device as set forth in claim 1, wherein:

said airbag, when having completed expansion and inflation, is configured in a generally plate shape and is configured to cover only a substantial lower surface of a column cover covering a steering column.

3. The knee protecting airbag device as set forth in claim 1, wherein:

said airbag, when having completed expansion and inflation, is configured in a generally plate shape.

4. A knee protecting airbag device as set forth in claim 1, wherein said hard portion is defined by the arranged position of at least a key cylinder on or near said column cover.

5. A knee protecting airbag device as set forth in claim 1, wherein:

the shape of said airbag is a generally plate shape; and

the thickness of said airbag is set by partially connected peripheral walls opposite to each other in the thickness direction.

6. A knee protecting airbag device as set forth in claim 5, wherein said peripheral walls are connected at at least one connection portion arranged at a plurality of positions in said airbag.

7. A knee protecting airbag device as set forth in claim 5, wherein:

said peripheral walls are constructed to include a column cover side wall portion and a driver side wall portion opposite to each other;

said at least one connection portion is formed by connecting a band-shape tether to said column cover side wall portion at a first joint and said driver side wall portion opposite thereto at a second joint; and

said second joint is disposed, at a position which is more distant from the portion covering said hard area than a position on the driver side wall opposite from the first joint.

8. A knee protecting airbag device as set forth in claim 1, wherein the portion covering said hard area is arranged closer to the downstream side of said inflating gas than said general portion.

9. The knee protecting airbag device as set forth in claim 1, wherein:

said airbag is folded and housed on the lower side of a steering column and is constructed to include;

an upper portion configured to be expanded upward from a housed portion of said airbag and configured when having completed expansion to cover at least the lower surface of said column cover covering said steering column; and

a lower portion configured to be expanded downward from the housed portion of said airbag at the time of the expansion and inflation.