Electrophotgraphic photosensitive member, process cartridge, and electrophotgraphic apparatus

• US 6,942,952 B2
• Filed: 12/19/2003
• Issued: 09/13/2005
• Est. Priority Date: 06/28/2002
• Status: Active Grant

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Nakamura, Kazushige, Yamazaki, Itaru, Uesugi, Hirotoshi, Anayama, Hideki, Yoshida, Akira
• Primary Examiner(s): Chapman, Mark A.
• Application Number:
  US10/739,346
• Publication Number:
  US 20040142259A1
• Time in Patent Office: 634 Days
• Field of Search: 430/66, 399/159
• US Class Current: 430/66
• CPC Class Codes: G03G 2215/0106 At least one recording member having plural associated developing units
• CPC Class Codes: G03G 2215/0119 Linear arrangement adjacent plural transfer points
• CPC Class Codes: G03G 2215/0177 Rotating set of developing units
• CPC Class Codes: G03G 2221/183 Process cartridge
• CPC Class Codes: G03G 5/056 Polyesters
• CPC Class Codes: G03G 5/0578 Polycondensates comprising silicon atoms in the main chain
• CPC Class Codes: G03G 5/14747 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: G03G 5/14791 Macromolecular compounds characterised by their structure, e.g. block polymers, reticulated polymers, or by their chemical properties, e.g. by molecular weight or acidity

Abstract

The present invention provides an electrophotographic photosensitive member capable of maintaining high transfer efficiency without causing large transfer current for a long-term use, obtaining an excellent image, and achieving those effects especially when being applied to a color electrophotographic apparatus. The invention also provides a process cartridge and an electrophotographic apparatus each having such a photosensitive member. The present invention includes an electrophotographic photosensitive member having a photosensitive layer on a support, a surface layer containing diorganopolysiloxane having specific repeating structure units α and β, and having a weight-average molecular weight of 1,000 to 1,000,000; in which a content of the diorganopolysiloxane in the surface layer is 0.01 to 20% by weight based on the entire weight of the surface layer (except in the case where the surface layer contains fluorine atom-containing resin particles).

Claims

1. An electrophotographic photosensitive member comprising a photosensitive layer on a support;

and wherein a surface layer of the electrophotographic photosensitive member contains diorganopolysiloxane having a repeating structure unit α

represented by Formula (11) and a repeating structure unit β

represented by Formula (12), and having a weight-average molecular weight of 1,000 to 1,000,000, and

wherein the content of the diorganopolysiloxane in the surface layer is 0.01 to 20% by weight based on an entire weight of the surface layer, and

wherein the surface layer does not contain fluorine atom-containing resin particles;

in Formula (11) and (12), R¹¹ and R¹² are independently a substituted or unsubstituted monovalent hydrocarbon group, B¹¹ is a monovalent organic group having a perfluoroalkyl group, and D¹¹ is a monovalent group selected from the group consisting of;

a monovalent organic group having a substituted or unsubstituted polystyrene chain with a polymerization degree of 3 or more;

a monovalent organic group having a substituted or unsubstituted alkyleneoxy group;

a monovalent organic group having a substituted or unsubstituted siloxane chain and;

a monovalent organic group having carbon atoms of 12 or more.

2. An electrophotographic photosensitive member according to claim 1, wherein the diorganopolysiloxane further has a repeating structure unit γ

represented by Formula (13);

in Formula (13), R¹³ and R¹⁴ are independently a substituted or unsubstituted monovalent hydrocarbon group.

3. An electrophotographic photosensitive member according to claim 1, wherein the weight-average molecular weight of the diorganopolysiloxane is 10,000 to 200,000.

4. An electrophotographic photosensitive member according to claim 1, wherein the R¹¹ to R¹⁶ are independently a substituted or unsubstituted alkyl group or a substituted or unsubstituted phenyl group.

5. An electrophotographic photosensitive member according to claim 1, wherein the monovalent organic group having a perfluoroalkyl group represented by B¹¹ is a monovalent group having a structure represented by Formula (2):

in Formula (2), R²¹ is an alkylene group, or an alkyleneoxyalkylene group, and a is an integer of 3 or more.

6. An electrophotographic photosensitive member according to claim 1, wherein the monovalent organic group having a substituted or unsubstituted polystyrene chain with a polymerization degree of 3 or more represented by D¹¹ is a monovalent group having a structure represented by Formula (3):

in Formula (3), R³¹ is a substituted or unsubstituted divalent hydrocarbon group, R³² and R³³ are independently a substituted or unsubstituted alkyl group or a substituted or unsubstituted aryl group, W³¹ is a substituted or unsubstituted polystyrene chain with a polymerization degree of 3 or more, R³⁴ is a substituted or unsubstituted alkyl group or a substituted or unsubstituted aryl group, and b is 0 or 1.

7. An electrophotographic photosensitive member according to claim 1, wherein the monovalent organic group having a substituted or unsubstituted alkyleneoxy group represented by D¹¹ is a monovalent group having a structure represented by Formula (4):

in Formula (4), R⁴¹ and R⁴² are independently a substituted or unsubstituted divalent hydrocarbon group, R⁴³ is a hydrogen atom or a substituted or unsubstituted monovalent hydrocarbon group, c is 0 or 1, and d is an integer of 1 or more and 300 or less.

8. An electrophotographic photosensitive member according to claim 1, wherein the monovalent organic group having a substituted or unsubstituted siloxane chain represented by D¹¹ is a monovalent group having a structure represented by Formula (5):

in Formula (5), R⁵¹ is an alkylene group, an alkyleneoxy group or an oxygen atom, R⁵² to R⁵⁶ are independently a substituted or unsubstituted alkyl group or a substituted or unsubstituted aryl group, and e is an integer of 3 or more.

9. An electrophotographic photosensitive member according to claim 1, wherein the content of the diorganopolysiloxane having a structure represented by Formula (1) in the surface layer is 0.1 to 10% by weight based on the entire weight of the surface layer.

10. An electrophotographic photosensitive member according to claim 1, wherein the surface layer contains a binder resin.

11. An electrophotographic photosensitive member according to claim 10, wherein the binder resin is polyarylate resin or polycarbonate resin.

12. A process cartridge detachably mountable to a main body of an electrophotographic apparatus, comprising and integrally supporting an electrophotographic photosensitive member and at least one selected from the group consisting of:

charging means for charging a surface of the electrophotographic photosensitive member;

developing means for developing an electrostatic latent image formed on the surface of the electrophotographic photosensitive member by use of toner, so as to form a toner image;

transfer means for transferring the toner image formed on the surface of the electrophotographic photosensitive member by the developing means to a transfer medium or an intermediate transfer member; and

cleaning means for cleaning the toner remaining on the surface of the electrophotographic photosensitive member after the transferring process by the transfer means,

wherein the electrophotographic photosensitive member is one according to any of claims 1 to 11.

13. An electrophotographic apparatus, comprising:

an electrophotographic photosensitive member;

charging means for charging a surface of the electrophotographic photosensitive member;

exposure means for exposing the surface of the electrophotographic photosensitive member thus charged by the charging means to exposure light, so as to form an electrostatic latent image;

developing means for developing the electrostatic latent image, which is formed on the surface of the electrophotographic photosensitive member by the exposure means, by use of toner so as to form a toner image; and

transfer means for transferring the toner image formed on the surface of the electrophotographic photosensitive member by the developing means to one of a transfer medium and an intermediate-transfer member,

wherein the electrophotographic photosensitive member is one according to any of claims 1 to 11.

14. An electrophotographic apparatus, comprising:

an electrophotographic photosensitive member;

charging means for charging a surface of the electrophotographic photosensitive member;

exposure means for exposing the surface of the electrophotographic photosensitive member charged by the charging means to exposure light, so as to form an electrostatic latent image;

developing means for developing the electrostatic latent image, which is formed on the surface of the electrophotographic photosensitive member by the exposure means, by use of toner so as to form a toner image;

transfer medium holding member for holding a transfer medium; and

transfer means for transferring the toner image formed on the surface of the electrophotographic photosensitive member by the means to the transfer medium held on the transfer medium holding member,

wherein the electrophotographic photosensitive member is one according to claim 1.

15. An electrophotographic apparatus, comprising:

an electrophotographic photosensitive member;

charging means for charging a surface of the electrophotographic photosensitive member;

exposure means for exposing the surface of the electrophotographic photosensitive member charged by the charging means to exposure light, so as to form an electrostatic latent image;

developing means for developing the electrostatic latent image, which is formed on the surface of the electrophotographic photosensitive member by the exposure means, by use of toner so as to form a toner image;

an intermediate transfer member for holding the toner image to be secondarily transferred to a transfer medium, the toner image having been formed on the surface of the electrophotographic photosensitive member by the developing means and primarily transferred from the surface of the electrophotographic photosensitive member;

primary transfer means for transferring the toner image formed on the surface of the electrophotographic photosensitive member by the developing means to the surface of the intermediate transfer member; and

secondary transfer means for secondarily transferring the toner image transferred by the primary transfer means and held on the surface of the intermediate transfer member to the transfer medium,

wherein the electrophotographic photosensitive member is one according to claim 1.

16. An electrophotographic apparatus comprising a transfer medium convey member for holding a transfer medium and carrying the transfer medium to a transfer position, and a plurality of image forming portions;

each of the image forming portions comprising at least;

an electrophotographic photosensitive member;

charging means for charging a surface of the electrophotographic photosensitive member;

exposure means for exposing the surface of the electrophotographic photosensitive member charged by the charging means to exposure light, so as to form an electrostatic latent image;

developing means for developing the electrostatic latent image, which is formed on the surface of the electrophotographic photosensitive member by the exposure means, by use of toner so as to form a toner image; and

transfer means for transferring the toner image formed on the surface of the electrophotographic photosensitive member by the developing means to the transfer medium conveyed by the transfer medium convey member,

wherein the electrophotographic photosensitive member is one according to claim 1.