Template for preparing a wire harness

• US 6,946,604 B1
• Filed: 09/22/2003
• Issued: 09/20/2005
• Est. Priority Date: 09/22/2003
• Status: Expired due to Fees

• Current Assignee: George P. Maris
• Original Assignee: George P. Maris
• Inventors: Maris, George P.
• Primary Examiner(s): Reichard, Dean A.
• Assistant Examiner(s): Nino, Adolfo
• Application Number:
  US10/668,306
• Time in Patent Office: 729 Days
• Field of Search: 174/72.A, 174/72.R, 174/68.1, 174/68.3, 174 95- 97, 174/99.R, 174/135, 29/33.F, 297/55, 298/25, 298/50, 298/57, 269/903
• US Class Current: 174/72.00A
• CPC Class Codes: H01B 13/01227 using a layout board
• CPC Class Codes: H01R 43/28 for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
• CPC Class Codes: H02G 3/00 Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles installations of bus-bars H02G5/00; overhead installations H02G7/00; installations in or on the ground H02G9/00
• CPC Class Codes: Y10S 269/903 Work holder for electrical circuit assemblages or wiring systems
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49162 by using wire as conductive path
• CPC Class Codes: Y10T 29/5187 Wire working
• CPC Class Codes: Y10T 29/53243 Multiple, independent conductors

Abstract

A template for preparing a wiring harness allows for quick and accurate preparation of the harness for subsequent installation within a vehicle. The template has a base member with one or more stations attached thereto, the stations having channels and some discontinuities located on the side walls that form the channels. The harness is assembled within the channels and individual wire runs protrude through a particular discontinuity.

Claims

1. A template comprising:

a base member having a top surface and a bottom surface;

a station, having a pair of straight flanges forming a straight channel, at least one of the flanges having a discontinuity medially along the flange'"'"'s length, the station attached to the top surface of the base member such that the station is in direct contact with the top surface and the station can be positioned in various locations on the top surface and in a variety of orientations with respect to the base member; and

wherein a wiring harness made from a plurality of individual wiring runs, is assembled within the channel formed by the flanges and at least one of the individual wiring runs protrude through the discontinuity located on at least one of the flanges and such that after the wiring harness is assembled within the channel, the wiring harness is removed from the channel.

2. The template as in claim 1 wherein a stop is rotatably attached to one of the flanges such that the stop rotates between a first position wherein the stop covers the top of the channel and prevents the wiring harness therein from being removed, and a second position wherein the stop does not cover the channel such that the axis of rotation of the stop is generally normal with respect to the top surface of the base member.

3. The template as in claim 1 wherein a first label is located proximate the discontinuity to identify the nature of the discontinuity.

4. The template as in claim 3 wherein a second label is located within the channel to identify the nature of the station.

5. The template as in claim 1 further comprising a stanchion attached to the top surface of the base member for receiving a spool thereon.

6. The template as in claim 1 wherein the station is removably attachable to the top surface of the base member.

7. The template as in claim 1 wherein the station is removably attachable to the top surface of the base member by providing the station and the base member with a pegboard-type attachment system.

8. The template as in claim 1 wherein the station is removably attachable to the top surface of the base member by providing the station with a first portion of cooperating hook and loop material and providing the base member with a second portion of hook and loop material that matingly receives the first portion of hook and loop material.

9. A template comprising:

a base member having a top surface and a bottom surface;

a first station, having a first pair of straight flanges forming a straight first channel, the first station attached to the top surface of the base member such that the first station is in direct contact with the top surface and the station can be positioned in various locations on the top surface and in a variety of orientations with respect to the base member;

a second station, having a second pair of straight flanges forming a straight second channel, the second station attached to the top surface of the base member in spaced apart relationship with respect to the first station and such that the second station is in direct contact with the top surface and the station can be positioned in various locations on the top surface and in a variety of orientations with respect to the base member;

at least one discontinuity medially located on the first pair of flanges or the second pair of flanges; and

wherein a wiring harness made from a plurality of individual wiring runs, is assembled within the first channel formed by the first pair of flanges and the second channel formed by the second pair of flanges and at least one of the individual wiring runs protrude through the at least one discontinuity and such that after the wiring harness is assembled within the channels, the wiring harness is removed from the channels.

10. The template as in claim 9 wherein a stop is rotatably attached to the first pair of flanges or the second pair of flanges such that the stop rotates between a first position wherein the stop covers the top of the respective channel and prevents the wiring harness therein from being removed, and a second position wherein the stop does not cover the respective channel such that the axis of rotation of the stop is generally normal with respect to the top surface of the base member.

11. The template as in claim 9 wherein a first label is located proximate the discontinuity to identify the nature of the discontinuity.

12. The template as in claim 11 wherein a second label is located within the first channel to identify the nature of the first station and a third label is located within the second channel to identify the nature of the second station.

13. The template as in claim 9 further comprising a stanchion attached to the top surface of the base member for receiving a spool thereon.

14. The template as in claim 9 wherein the first station and the second station are each removably attachable to the top surface of the base member.

15. The template as in claim 9 wherein the first station and the second station are each removably attachable to the top surface of the base member by providing the first station and the second station and the base member with a pegboard-type attachment system.

16. The template as in claim 9 wherein the station is removably attachable to the top surface of the base member by providing the station with a first portion of cooperating hook and loop material and providing the base member with a second portion of hook and loop material that matingly receives the first portion of hook and loop material.