Command method for a steerable rotary drilling device

• US 6,948,572 B2
• Filed: 08/15/2003
• Issued: 09/27/2005
• Est. Priority Date: 07/12/1999
• Status: Expired due to Term

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Hay, Richard Thomas, Walker, Colin, Hardin, John Ransford Jr.
• Primary Examiner(s): Pezzuto, Robert E
• Application Number:
  US10/641,102
• Publication Number:
  US 20040112640A1
• Time in Patent Office: 774 Days
• Field of Search: 175/24, 175/26, 175/27, 175/45, 175/55, 175/56, 175/61, 175/62, 175 73- 76, 175106-107, 1753251-3253, 333/01, 333/04
• US Class Current: 175/61
• CPC Class Codes: E21B 7/062 the tool shaft rotating inside a non-rotating guide travelling with the shaft E21B7/067 and E21B7/068 take precedence

Abstract

In a drilling system of the type comprising a rotatable drilling string, a drilling string communication system and a drilling direction control device connected with the drilling string, a method is provided for issuing one or more commands to the drilling direction control device utilizing a changeable first parameter associated with the drilling string and a changeable second parameter associated with the drilling string. The method includes providing at least one first parameter state, providing at least one first parameter event relating to the first parameter state; providing at least one second parameter state, providing at least one second parameter event relating to the second parameter state and issuing at least one command to the drilling direction control device in response to providing at least one of the first parameter event, the second parameter event, the first parameter state and the second parameter state.

Claims

1. In a drilling system of the type comprising a rotatable drilling string, a drilling string communication system and a drilling direction control device connected with the drilling string, a method for issuing one or more commands to the drilling direction control device utilizing a changeable first parameter associated with the drilling string and a changeable second parameter associated with the drilling string, the method comprising:

(a) providing at least one first parameter state, wherein the first parameter state is selected from the group of first parameter states consisting of;

(i) a positive first parameter state in which a value of the first parameter exceeds a threshold value; and

(ii) a negative first parameter state in which the value of the first parameter does not exceed the threshold value;

(b) providing at least one first parameter event relating to the first parameter state, wherein the first parameter event is selected from the group of first parameter events consisting of;

(i) a positive first parameter event in which there is a change in the first parameter state from the negative first parameter state to the positive first parameter state;

(ii) a negative first parameter event in which there is a change in the first parameter state from the positive first parameter state to the negative first parameter state; and

(iii) a neutral first parameter event in which there is no change in the first parameter state;

(c) providing at least one second parameter state, wherein the second parameter state is selected from the group of second parameter states consisting of;

(i) a positive second parameter state in which a value of the second parameter state exceeds a threshold value; and

(ii) a negative second parameter state in which the value of the second parameter state does not exceed the threshold value;

(d) providing at least one second parameter event relating to the second parameter state, wherein the second parameter event is selected from the group of second parameter events consisting of;

(i) a positive second parameter event in which there is a change in the second parameter state from the negative second parameter state to the positive second parameter state;

(ii) a negative second parameter event in which there is a change in the second parameter state from the positive second parameter state to the negative second parameter state; and

(iii) a neutral second parameter event in which there is no change in the second parameter state; and

(e) issuing at least one command to the drilling direction control device in response to providing at least one of the first parameter event, the second parameter event, the first parameter state and the second parameter state.

2. The method as claimed in claim 1 wherein the command issuing step is comprised of issuing the command in response to providing a temporal sequence of a combination of the first parameter event, the second parameter event, the first parameter state and the second parameter state.

3. The method as claimed in claim 2 wherein the command issuing step is comprised of issuing an orientation command for effecting a new desired orientation of the drilling direction control device.

4. The method as claimed in claim 3 wherein the orientation command is derived from an orientation of the drilling string.

5. The method as claimed in claim 2 wherein the command issuing step is comprised of issuing a resume command for maintaining a current desired orientation of the drilling direction control device.

6. The method as claimed in claim 1 wherein the first parameter is speed of rotation of the drilling string, wherein the second parameter is level of circulation of drilling fluid through the drilling string, and wherein the method comprises:

(a) providing at least one rotation state of the drilling string, wherein the rotation state is selected from the group of rotation states consisting of;

(i) a positive rotation state in which an actual speed of rotation of the drilling string exceeds a threshold speed of rotation of the drilling string; and

(ii) a negative rotation state in which the actual speed of rotation of the drilling string does not exceed the threshold speed of rotation of the drilling string;

(b) providing at least one rotation event relating to the rotation state of the drilling string, wherein the rotation event is selected from the group of rotation events consisting of;

(i) a positive rotation event in which there is a change in the rotation state of the drilling string from the negative rotation state to the positive rotation state;

(ii) a negative rotation event in which there is a change in the rotation state of the drilling string from the positive rotation state to the negative rotation state; and

(iii) a neutral rotation event in which there is no change in the rotation state of the drilling string;

(c) providing at least one circulation state of the drilling string, wherein the circulation state is selected from the group of circulation states consisting of;

(i) a positive circulation state in which an actual level of circulation of drilling fluid through the drilling string exceeds a threshold level of circulation of drilling fluid through the drilling string; and

(ii) a negative circulation state in which the actual level of circulation of drilling fluid through the drilling string does not exceed the threshold level of circulation of drilling fluid through the drilling string;

(d) providing at least one circulation event relating to the circulation state of the drilling string, wherein the circulation event is selected from the group of circulation events consisting of;

(i) a positive circulation event in which there is a change in the circulation state of the drilling string from the negative circulation state to the positive circulation state;

(ii) a negative circulation event in which there is a change in the circulation state of the drilling string from the positive circulation state to the negative circulation state; and

(iii) a neutral circulation event in which there is no change in the circulation state of the drilling string; and

(e) issuing at least one command to the drilling direction control device in response to providing at least one of the rotation event, the circulation event, the rotation state and the circulation state.

7. The method as claimed in claim 6 wherein the command issuing step is comprised of issuing the command in response to providing a temporal sequence of a combination of the rotation event, the circulation event, the rotation state and the circulation state.

8. The method as claimed in claim 6 wherein the command issuing step is comprised of issuing an orientation command for effecting a new desired orientation of the drilling direction control device.

9. The method as claimed in claim 8 wherein the orientation command is derived from an orientation of the drilling string.

10. The method as claimed in claim 6 wherein the command issuing step is comprised of issuing a resume command for maintaining a current desired orientation of the drilling direction control device.

11. The method as claimed in claim 6 wherein the command issuing step is comprised of issuing an actuation state command, wherein the actuation state command is selected from the group of actuation state commands consisting of an actuation ON command wherein the drilling direction control device may be actuated and an actuation OFF command wherein the drilling direction control device is not actuated.

12. The method as claimed in claim 11 wherein the command issuing step is comprised of issuing the actuation ON command and wherein the command issuing step is further comprised of issuing an actuation command selected from the group of actuation commands consisting of an orientation command for effecting a new desired orientation of the drilling direction control device and a resume command for maintaining a current desired orientation of the drilling direction control device.

13. The method as claimed in claim 12 wherein the command issuing step is comprised of issuing the resume command as a default command.

14. The method as claimed in claim 6 wherein the command issuing step is comprised of issuing the command in response to providing at least one of the positive rotation event and the positive circulation event.

15. The method as claimed in claim 14 wherein the command issuing step is comprised of issuing the command in response to providing both the positive rotation event and the positive circulation event.

16. The method as claimed in claim 15 wherein the command issuing step is comprised of issuing the command in response to providing the positive rotation event, providing the positive circulation event, and providing a time interval between the positive rotation event and the positive circulation event.

17. The method as claimed in claim 15 wherein the command issuing step is comprised of issuing the command in response to providing the positive circulation event, providing the positive rotation event, and providing a time interval between the positive circulation event and the positive rotation event.

18. The method as claimed in claim 11 wherein the command issuing step is comprised of issuing the actuation ON command in response to providing the positive circulation event.

19. The method as claimed in claim 18 wherein the command issuing step is comprised of issuing the actuation ON command in response to providing the positive circulation event while the rotation state is the negative rotation state.

20. The method as claimed in claim 19 wherein the command issuing step is comprised of issuing the actuation ON command in response to the sequence of steps comprising providing a discrete period of time during which the circulation state is the negative circulation state and during which the rotation state is the negative rotation state, and then providing the positive circulation event while the rotation state is the negative rotation state.

21. The method as claimed in claim 20 wherein the command issuing step is comprised of issuing the actuation ON command in response to the sequence of steps comprising providing a discrete period of time during which the circulation state is the negative circulation state and during which the rotation state is the negative rotation state, providing the positive circulation event while the rotation state is the negative rotation state, and then providing the positive rotation event.

22. The method as claimed in claim 21 wherein the command issuing step is comprised of issuing the actuation ON command in response to the sequence of steps comprising providing a discrete period of time during which the circulation state is the negative circulation state and during which the rotation state is the negative rotation state, providing the positive circulation event while the rotation state is the negative rotation state, providing a time interval, and then providing the positive rotation event.

23. The method as claimed in claim 22 wherein the time interval is less than a resume time interval such that the command issuing step is further comprised of issuing a resume command for maintaining a current desired orientation of the drilling direction control device.

24. The method as claimed in claim 22 wherein the time interval is greater than a resume time interval such that the command issuing step is further comprised of issuing an orientation command for effecting a new desired orientation of the drilling direction control device.

25. The method as claimed in claim 24 wherein the orientation command is derived from an orientation of the drilling string.

26. The method as claimed in claim 11 wherein the command issuing step is comprised of issuing the actuation OFF command in response to providing the positive rotation event.

27. The method as claimed in claim 26 wherein the command issuing step is comprised of issuing the actuation OFF command in response to providing the positive rotation event while the circulation state is the negative circulation state.

28. The method as claimed in claim 27 wherein the command issuing step is comprised of issuing the actuation OFF command in response to the sequence of steps comprising providing a discrete period of time during which the circulation state is the negative circulation state and during which the rotation state is the negative rotation state, and then providing the positive rotation event while the circulation state is the negative circulation state.

29. The method as claimed in claim 28 wherein the command issuing step is comprised of issuing the actuation OFF command in response to the sequence of steps comprising providing a discrete period of time during which the circulation state is the negative circulation state and during which the rotation state is the negative rotation state, providing the positive rotation event while the circulation state is the negative circulation state, and then providing the positive circulation event.

30. The method as claimed in claim 29 wherein the command issuing step is comprised of issuing the actuation OFF command in response to the sequence of steps comprising providing a discrete period of time during which the circulation state is the negative circulation state and during which the rotation state is the negative rotation state, providing the positive rotation event while the circulation state is the negative circulation state, providing a time interval, and then providing the positive circulation event.

31. The method as claimed in claim 6 wherein the command issuing step is comprised of issuing the command in response to providing the negative rotation event.

32. The method as claimed in claim 31 wherein the command issuing step is comprised of issuing the command in response to the sequence of steps comprising providing the negative rotation event while the circulation state is the positive circulation state, and then providing the positive rotation event.

33. The method as claimed in claim 32 wherein the command issuing step is comprised of issuing a resume command for maintaining a current desired orientation of the drilling direction control device.

34. The method as claimed in claim 31 wherein the command issuing step is comprised of issuing the command in response to the sequence of steps comprising providing the negative rotation event while the circulation state is the negative circulation state, providing the positive rotation event while the circulation state is the negative circulation state, and then providing the positive circulation event.

35. The method as claimed in claim 34 wherein the command issuing step is comprised of issuing the command in response to the sequence of steps comprising providing the negative rotation event while the circulation state is the negative circulation state, providing the positive rotation event while the circulation state is the negative circulation state, and then providing the positive circulation event before the expiry of a preset time-out period from the positive rotation event.

36. The method as claimed in claim 35 wherein the command issuing step is comprised of issuing an actuation OFF command wherein the drilling direction control device is not actuated.

37. The method as claimed in claim 34 wherein the command issuing step is comprised of issuing the command in response to the sequence of steps comprising providing the negative rotation event while the circulation state is the negative circulation state, providing the positive rotation event while the circulation state is the negative circulation state, and then providing the positive circulation event after the expire of a preset time-out period from the positive rotation event.

38. The method as claimed in claim 37 wherein the command issuing step is comprised of issuing a resume command for maintaining a current desired orientation of the drilling direction control device.

39. The method as claimed in claim 6 wherein the command issuing step is comprised of issuing the command in response to providing the positive circulation event.

40. The method as claimed in claim 39 wherein the command issuing step is comprised of issuing the command in response to the sequence of steps comprising providing the negative circulation event and then providing the positive circulation event while the rotation state is the positive rotation state.

41. The method as claimed in claim 40 wherein the command issuing step is comprised of issuing a resume command for maintaining a current desired orientation of the drilling direction control device.

42. The method as claimed in claim 39 wherein the command issuing step is comprised of issuing the command in response to providing the positive circulation event while the rotation state is the negative rotation state.

43. The method as claimed in claim 42 wherein the command issuing step is comprised of issuing the command in response to the sequence of steps comprising providing the positive circulation event while the rotation state is the negative rotation state, providing a time interval, and then providing the positive rotation event.

44. The method as claimed in claim 43 wherein the time interval is less than a resume time-out period such that the command issuing step is comprised of issuing a resume command for maintaining a current desired orientation of the drilling direction control device.

45. The method as claimed in claim 43 wherein the time interval is greater than a resume time-out period such that the command issuing step is comprised of issuing an orientation command for effecting a new desired orientation of the drilling direction control device.

46. The method as claimed in claim 45 wherein the orientation command is derived from an orientation of the drilling string.

47. The method as claimed in claim 43 wherein the drilling direction control device is in a current actuation state, wherein the current actuation state is selected from the group of current actuation states consisting of an actuation ON state wherein the drilling direction control device is actuated to a current actuation and an actuation OFF state wherein the drilling direction control device is not actuated, and wherein the time interval is greater than a cancel time-out period such that the command issuing step is comprised of issuing a maintain status command for maintaining the current actuation state and the current actuation of the drilling direction control device.

48. The method as claimed in claim 39 wherein the command issuing step is comprised of issuing the command in response to the sequence of steps comprising providing the positive circulation event while the rotation state is the negative rotation state and then providing the negative circulation event.

49. The method as claimed in claim 48 wherein the command issuing step is comprised of issuing a reset command for resetting the drilling direction control device to an initial condition state.