Air conditioning apparatus with blower and electric heater in common housing

• US 6,950,606 B2
• Filed: 01/05/2004
• Issued: 09/27/2005
• Est. Priority Date: 01/05/2004
• Status: Active Grant

• Current Assignee: Advanced Distributor Products LLC (Lennox International Incorporated)
• Original Assignee: Advanced Distributor Products LLC (Lennox International Incorporated)
• Inventors: Hensley, Jerry L., Porterfield, Donald E., Logan, Colby W., Pickle, James W.
• Primary Examiner(s): Campbell, Thor S.
• Application Number:
  US10/751,548
• Publication Number:
  US 20050147400A1
• Time in Patent Office: 631 Days
• Field of Search: 392361-363, 392/364, 392/370, 392/372, 392/381
• US Class Current: 392/360
• CPC Class Codes: F24F 1/005 mounted on the floor; standing on the floor
• CPC Class Codes: F24F 1/0093 with additional radiant heat-discharging elements, e.g. electric heaters
• CPC Class Codes: F24F 2221/34 Heater, e.g. gas burner, electric air heater
• CPC Class Codes: F24H 3/0405 using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between F24H3/06, F24H3/08, F24H3/10 take precedence

Abstract

Air conditioning apparatus is provided in which an air blower and an electric heater assembly are located in a common housing with the heater assembly projecting into the housing from a wall thereof in transverse relationship to the blower. This configuration eliminates the need for a dedicated space for the electric heater downstream of the blower housing, which reduces the size of the apparatus. The wall of the housing includes an opening through which the heater assembly is insertable into the housing. The heater assembly includes a mounting plate to close off the wall opening and to removably mount the heater assembly with the housing. The heater assembly preferably further includes an open coil electric heater, with a major dimension of the heater being oriented generally parallel to the direction of air flow in the blower housing.

Claims

1. In air conditioning apparatus having a cabinet containing a blower assembly, said blower assembly having an air blower for moving air through said cabinet in a predetermined direction and a housing in which said blower is located, wherein the improvement comprises an electric heater assembly projecting into said housing from a wall thereof in transverse relationship to said blower with respect to said predetermined direction, said heater assembly being removably mounted with said wall, said heater assembly having a major dimension and a minor dimension, said major dimension being generally parallel to said predetermined direction.

2. The apparatus of claim 1 wherein said heater assembly is comprised of at least one heating coil having a major dimension extending generally parallel to said predetermined direction.

3. The apparatus of claim 2 further including at least one insulator extending between adjacent portions of said at least one coil, said at least one insulator having a major surface and a minor surface, said major surface being generally parallel to said predetermined direction.

4. The apparatus of claim 2 wherein said blower is a centrifugal blower adapted to discharge air transversely toward said heater assembly and along said major dimension of said at least one coil.

5. The apparatus of claim 1 wherein said heater assembly includes at least one generally U-shaped heating coil having parallel legs extending along a major dimension of said coil and a curved portion connecting said legs.

6. The apparatus of claim 1 wherein said housing has an open mouth through which air is dischargeable by said blower in said predetermined direction, said wall having a relatively flat portion and a curved portion, said heater assembly projecting into said housing from said relatively flat portion.

7. The apparatus of claim 6 wherein said heater assembly includes at least one heating element and a relatively flat plate on which said heating element is mounted, said heating element being insertable into said housing through an opening in said relatively flat portion, said plate being removably mounted with said wall to close off said opening and to define at least part of said relatively flat portion.

8. Air conditioning apparatus, comprising:

a cabinet having a blower assembly located therein, said blower assembly including an air blower for moving air through said cabinet in a predetermined direction and a housing in which said blower is located; and

an electric heater assembly projecting into said housing from a wall thereof, said heater assembly including at least one heating coil having a major dimension extending generally parallel to said predetermined direction.

9. The apparatus of claim 8 wherein said heater assembly includes plural heating coils in parallel array, each of said coils being generally U-shaped with parallel legs extending along said major dimension and a curved portion connecting said legs.

10. The apparatus of claim 9 further including at least one insulator extending between the legs of each coil, said at least one insulator having a major surface and a minor surface, said major surface being oriented generally parallel to said predetermined direction.

11. The apparatus of claim 8 wherein said coil is positioned in transverse relationship to said blower relative to said predetermined direction.

12. The apparatus of claim 8 wherein said housing has an open mouth through which air is dischargeable by said blower in said predetermined direction, said wall having a relatively flat portion and a curved portion, said heater assembly projecting into said housing from said relatively flat portion.

13. The apparatus of claim 12 wherein said heater assembly includes at least one heating element and a relatively flat plate on which said heating element is mounted, said heating element being insertable into said housing through an opening in said relatively flat portion, said plate being removably mounted with said wall to close off said opening and to define at least part of said relatively flat portion.

14. Air conditioning apparatus, comprising:

a cabinet having a blower assembly located therein, said blower assembly including an air blower for moving air through said cabinet in a predetermined direction and a housing in which said blower is located, said housing having an open mouth through which air is dischargeable by said blower in said predetermined direction; and

an electric heater electric heater assembly projecting into said housing from a wall thereof and being removably mounted with said wall, said electric heater being positioned laterally with respect to said blower, said blower being operable to move air laterally toward said electric heater and upwardly therethrough before the air is discharged from said housing though said open mouth.

15. The apparatus of claim 14 wherein said housing has a wall with a curved portion and a relatively flat portion, said electric heater projecting into said housing from said relatively flat portion.

16. The apparatus of claim 15 wherein said electric heater includes at least one heating element and a relatively flat plate on which said heating element is mounted, said heating element being insertable into said housing through an opening in said relatively flat portion, said plate being removably mounted with said wall to close off said opening and to define at least part of said relatively flat portion.

17. The apparatus of claim 15 wherein said electric heater includes at least one heating coil oriented generally parallel to said predetermined direction, said coil having a relatively straight portion that is generally parallel to said relatively flat portion of said wall and a curved portion that is generally parallel to said curved portion of said wall.

18. The apparatus of claim 15 wherein electric heater includes at least one generally U-shaped coil having parallel legs extending along said predetermined direction, each leg having a relatively straight portion that is generally parallel to said relatively flat portion of said wall and a curved portion that is generally parallel to said curved portion of said wall.