Hinge structures for micro-mirror arrays
First Claim
Patent Images
1. A micro-mirror device comprising a micro-mirror plate attached to a hinge for rotating relative to the substrate by the hinge, the hinge comprising:
- a top metal layer comprising a metal that is an elemental metallic substance or an alloy or a metalloid;
a bottom metal layer comprising a metal that is an elemental metallic substance or an alloy or a metalloid; and
an intermediate ceramic layer between the top and bottom metal layers.
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Abstract
A method and spatial light modulator are provided herein. The spatial light modulator has a higher resolution and an increased fill factor. The spatial light modulator also provides an increased contrast ratio. Furthermore, the spatial light modulator of the present invention can be operated in the absence of polarized light and that has improved electro-mechanical performance and robustness with respect to manufacturing. A method and its alternative are disclosed herein by the present invention for manufacturing the spatial light modulator.
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Citations
77 Claims
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1. A micro-mirror device comprising a micro-mirror plate attached to a hinge for rotating relative to the substrate by the hinge, the hinge comprising:
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a top metal layer comprising a metal that is an elemental metallic substance or an alloy or a metalloid;
a bottom metal layer comprising a metal that is an elemental metallic substance or an alloy or a metalloid; and
an intermediate ceramic layer between the top and bottom metal layers. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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14. A micro-mirror device comprising a micro-mirror plate attached to a hinge for rotating relative to the substrate by the hinge, the hinge comprising:
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a top layer comprising a material with a creep rate at an operating temperature of the plate;
an intermediate layer comprising a material with a creep rate lower than that of the top layer; and
a bottom layer comprising a material with a creep rate higher than that of the intermediate layer. - View Dependent Claims (15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27)
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28. A micro-mirror device comprising a micro-mirror plate attached to a hinge for rotating relative to the substrate by the hinge, the hinge comprising:
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a conductive top layer with a resistivity less than 100,000 μ
Ω
·
cm;
an insulator intermediate layer with a resistivity greater than 100,000 μ
Ω
·
cm; and
a conductive bottom layer with a resistivity less than 100,000 μ
Ω
·
cm. - View Dependent Claims (29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39)
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40. A micro-mirror device comprising a micro-mirror plate attached to a hinge for rotating along the hinge, the hinge comprising:
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a top layer with a resistance to a gas-phase etchant;
an intermediate layer with a lower resistance than the top layer to the gas-phase etchant; and
a bottom layer with a higher resistance than the intermediate layer to the gas-phase etchant. - View Dependent Claims (41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53)
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54. A micro-mirror device comprising a micro-mirror plate attached to a hinge for rotating relative to the substrate by the hinge, the hinge comprising:
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a top ceramic layer;
a bottom ceramic layer; and
an intermediate conducting layer between the top ceramic layer and bottom ceramic layer. - View Dependent Claims (55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65)
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66. A micro-mirror device comprising a micro-mirror plate attached to a hinge for rotating relative to the substrate by the hinge, the hinge comprising:
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a top layer with a creep rate at the device operating temperature;
an intermediate layer with a creep rate higher than that of the top layer; and
a bottom layer with a creep rate lower than the intermediate layer. - View Dependent Claims (67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77)
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Specification