Bifurcation graft deployment catheter

• US 6,953,475 B2
• Filed: 09/30/2003
• Issued: 10/11/2005
• Est. Priority Date: 12/11/1998
• Status: Expired due to Term

• Current Assignee: Endologix
• Original Assignee: Endologix
• Inventors: Shaolian, Samuel M., Madrid, Gilbert, Nguyen, Thanh Van, Pham, Trinh Van
• Primary Examiner(s): HO, UYEN T
• Application Number:
  US10/675,060
• Publication Number:
  US 20040064146A1
• Time in Patent Office: 742 Days
• Field of Search: 623/1.1, 623/1.11, 623/1.23, 606/108, 606194-195, 606/200, 606/198
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/856 Single tubular stent with a side portal passage
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/954 for placing stents or stent-grafts in a bifurcation
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/061 provided with means for allowing access to secondary lumens
• CPC Class Codes: A61F 2002/065 Y-shaped blood vessels
• CPC Class Codes: A61F 2002/067 modular
• CPC Class Codes: A61F 2002/072 Encapsulated stents, e.g. wire or whole stent embedded in lining
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2250/0039 differing in diameter

Abstract

Disclosed is a deployment catheter for deploying a tubular endoluminal vascular prosthesis, useful in treating, for example, an abdominal aortic aneurysm. The deployment catheter includes a proximal tubular section and a distal tubular section which are axially movable in opposite directions to deploy a prosthesis. A central core extends throughout the proximal tubular section and into the distal tubular section. A reinforcing structure is carried by the central core, spanning the junction between the proximal tubular section and distal tubular section, to improve flexibility characteristics of the catheter. In one embodiment, the proximal tubular section and/or distal tubular section are rotationally linked to the central core.

Claims

1. An endoluminal graft deployment catheter, comprising:

a proximal outer tube section, having a proximal end and a distal end;

an intermediate tube extending through the proximal tube section and beyond the distal end;

a central core, extending through the intermediate tube; and

a cap attached to the central core;

a tubular sheath extending over a portion of the intermediate tube and having an open distal end and a proximal end, the open distal end of the tubular sheath having a first diameter and the proximal end of the tubular sheath having a second diameter that is smaller than the first diameter, the proximal end being coupled to the intermediate tube, the tubular sheath defining a proximal cavity between the tubular sheath and the intermediate tube for receiving a proximal end of a prosthesis; and

a plug positioned in the proximal cavity between the tubular sheath and the intermediate tube, the plug defining a distal surface that faces the proximal end of the prosthesis.

2. An endoluminal graft deployment catheter as in claim 1, wherein the intermediate tube is rotationally linked to the outer tube.

3. An endoluminal graft deployment catheter as in claim 1, wherein the cap is axially movable between a first position in which it contacts the outer tube and a second position in which it is spaced distally apart from the outer tube.

4. An endoluminal graft deployment catheter as in claim 3, wherein the central core comprises a flexible tube.

5. An endoluminal graft deployment catheter as in claim 4, wherein the flexible tube comprises a polymeric braid.

6. An endoluminal graft deployment catheter as in claim 5, wherein the flexible tube further comprises a reinforcing element which overlaps the point of contact between the cap and the outer tube.

7. An endoluminal graft deployment catheter as in claim 6, wherein the reinforcing element comprises a tubular element carried by the flexible tube.

8. An endoluminal graft deployment catheter as in claim 1, wherein the plug substantially fills a space defined between the distal surface of the plug, an inner surface of the tubular sheath and the outer surface of the intermediate tube.

9. An endoluminal graft deployment catheter as in claim 1, wherein the plug substantially fills a proximal end of the proximal cavity.

10. An endoluminal graft deployment catheter as in claim 1, wherein the tubular sheath is configured to constrain, at least a portion, of the vascular graft in a reduced diameter configuration.

11. An endoluminal graft deployment catheter as in claim 10, wherein the tubular sheath comprises PTFE.

12. An endoluminal graft deployment catheter, comprising:

an elongate flexible body, having a proximal end and a distal end;

a proximal outer tube section, having a proximal end and a distal end;

a distal outer tube section, having a proximal end and a distal end,

an intermediate tube extending through the proximal outer sheath tube section and beyond the distal end of the proximal outer tube section;

the intermediate tube having a first portion and a second portion, the first portion having a larger diameter than the second portion to form a distally facing surface;

a central core, extending through the proximal and distal outer tube sections and the intermediate tube;

a tubular sheath having an open distal end and a proximal end, the open distal end of the tubular sheath having a first diameter and the proximal end of the tubular sheath having a second diameter that is smaller than the first diameter, the proximal end of the tubular sheath being coupled to the second portion of the intermediate tube, the tubular sheath defining a proximal cavity for receiving a proximal end of a prosthesis; and

a spacer for filling at least partially a space between the distally facing surface of the intermediate tube and an outer surface of the tubular sheath

wherein the proximal and distal tube sections define a prosthesis cavity therein for carrying the prosthesis; and

axial separation of the proximal tube section from the distal tube section opens the cavity to release the prosthesis.

13. An endoluminal graft deployment catheter as in claim 12, wherein each of the proximal tube section and the distal tube section is rotationally linked to the central core.

14. An endoluminal graft deployment catheter as in claim 12, wherein at least one of the proximal tube section and the distal tube section is axially movable between a first position in which the cavity is closed and a second position in which the cavity is open.

15. An endoluminal graft deployment catheter as in claim 14, comprising a junction between the proximal tube section and the distal tube section when the cavity is closed, and further comprising a reinforcing element spanning the junction.

16. An endoluminal graft deployment catheter as in claim 15, wherein the reinforcing element comprises a tube.

17. An endoluminal graft deployment catheter, comprising:

a proximal outer tube section, having a proximal end and a distal end;

an intermediate tube extending through the proximal tube section and beyond the distal end;

a central core, extending through the intermediate tube; and

a tubular sheath having an open distal end and a proximal end, the open distal end of the tubular sheath having a first diameter and the proximal end of the tubular sheath having a second diameter that is smaller than the first diameter, the proximal end being coupled to the intermediate tube, the tubular sheath defining a proximal cavity for receiving a proximal end of a prosthesis, the tubular sheath configured to maintain the proximal end of the prosthesis in a compressed configuration; and

a plug positioned in the proximal cavity, the plug defining a distal surface that faces the proximal end of the prosthesis.

18. An endoluminal graft deployment catheter as in claim 17, wherein the plug substantially fills a space defined between the distal surface of the plug, an inner surface of the tubular sheath and the outer surface of the intermediate tube.

19. An endoluminal graft deployment catheter as in claim 17, wherein the plug substantially fills a proximal end of the proximal cavity.

20. An endoluminal graft deployment catheter as in claim 17, wherein the tubular sheath is configured to constrain, at least a portion, of the vascular graft in a reduced diameter configuration.

21. An endoluminal graft deployment catheter as in claim 20, wherein the tubular sheath comprises PTFE.

22. An endoluminal graft deployment catheter as in claim 17, comprising a cap attached to the central core.

23. An endoluminal graft deployment catheter as in claim 22, wherein the proximal and distal tube sections define a prosthesis cavity therein for carrying the prosthesis;

and axial separation of the proximal tube section from the distal tube section opens the cavity to release the prosthesis.