Foreign material detector for sliding door and detecting method thereof

• US 6,955,079 B2
• Filed: 02/07/2002
• Issued: 10/18/2005
• Est. Priority Date: 02/07/2001
• Status: Expired due to Fees

• Current Assignee: ASMO Company Limited (DENSO Corporation)
• Original Assignee: ASMO Company Limited (DENSO Corporation), Toyota Shatai Kabushiki Kaisha
• Inventors: Nimura, Kazuo, Kato, Kenji, Ishihara, Hidenori, Tsuda, Hirokazu
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): DAVIS, OCTAVIA L
• Application Number:
  US10/067,531
• Publication Number:
  US 20020104373A1
• Time in Patent Office: 1,349 Days
• Field of Search: 731/181, 737/53, 318/445, 318/446, 318/466, 296/155, 340/552, 200/61.41, 307/10.1, 49/28
• US Class Current: 73/114.01
• CPC Class Codes: E05F 15/44 responsive to changes in electrical conductivity
• CPC Class Codes: E05F 15/646 allowing or involving a secondary movement of the wing, e.g. rotational or transversal
• CPC Class Codes: E05Y 2201/22 Locks
• CPC Class Codes: E05Y 2201/246 by auxiliary motors, magnets, springs or weights
• CPC Class Codes: E05Y 2201/434 Electromotors; Details thereof
• CPC Class Codes: E05Y 2900/531 Doors
• CPC Class Codes: H01H 3/142 of the elongated strip type

Abstract

In a foreign material detector for a sliding door, a pressure sensor is disposed being offset toward a vehicle interior side and a substantial vehicle front side of a hem and being offset toward a substantial vehicle exterior side with respect to a position supported by a bracket as well, in order for the foreign material to be detected, even though a direction of a reaction force effected from a foreign material is tilted and intersected with respect to a moving direction of the sliding door.

Claims

1. A detector for detecting a foreign material caught between a an end portion of a movable body and a closed body, the detector in combination with an opening and closing mechanism and a movable body for movement in a closing movement direction with respect to such closed body, the movable body being for movement toward a closing direction at an angle with respect to the closing movement direction immediately before a closing movement direction end portion of the movable body reaches a closing movement end point located substantially at an orthogonal direction lateral side of such closed body with respect to the closing movement direction, and the movable body thus being for closing a gate located between the movable body and such closed body along the closing movement direction, the foreign material detector comprising:

a pressure sensor, which is mounted on a movable body at a lateral side of the movable body along a substantially orthogonal direction with respect to the closing movement direction, for movement with the movable body, and for detection of a pressed reaction force effected by a foreign material when the pressure sensor presses against such foreign material;

said pressure sensor comprising an exterior periphery and an interior periphery, said exterior and interior peripheries for deforming in a predetermined direction in response to such reaction force and being located closer to said closing movement end point than said end portion of the movable body, wherein said exterior periphery is further away from said closing movement end point than said interior periphery.

2. The foreign material detector according to claim 1, wherein the pressure sensor comprises:

an outer cover portion that is hollow and comprises a synthetic resin material for being elastically deformed by a pressed reaction force;

a plurality of wires located in an inner side of the outer cover portion and for contacting and electrically connecting with each other due to elastic deformation of the outer cover portion; and

an accommodating portion having a rigidity greater than a rigidity of the outer cover portion and retaining the outer cover portion at a side opposite to the closing movement direction or the closing direction of the outer cover portion.

3. The foreign material detector according to claim 1, wherein the pressure sensor is offset toward an inner side of the closing movement direction of the movable body end portion and toward the closing movement end point.

4. The foreign material detector according to claim 2, wherein the pressure sensor is mounted to the movable body so that a gap is formed between the pressure sensor and the closing movement direction side end portion of the movable body.

5. The foreign material detector according to claim 2, wherein the accommodating portion comprises a recessed portion that covers a part of the outer cover portion, the recessed portion comprises a first end portion and a second end portion, and the first end portion is located at a forward position along the closing movement direction, relative to the second end portion.

6. The foreign material detector according to claim 3, wherein the movable body and the closed body are a pair of door panels.

7. The foreign material detector according to claim 3, wherein the movable body is a sliding door and the closed body is a wall.

8. The foreign material detector according to claim 4, comprising:

a supporting device integrally mounted to the movable body at a side opposite to the closing movement direction of the pressure sensor; and

a retainer comprising a groove portion for receiving the supporting device from the side opposite to the closing movement direction, and further comprising a nipping portion for nipping an end portion of the supporting device from both sides thereof when the supporting device has entered into the groove portion, while retaining the pressure sensor.

9. The foreign material detector according to claim 5, further comprising a flexible portion joined to the recessed portion of the accommodating portion to accommodate the outer cover portion, wherein an inner side of a structure in which the flexible portion is joined to the recessed portion has a catching hole, and a gap exists between an inner peripheral portion of the catching hole and an outer peripheral portion of the outer cover portion.

10. The foreign material detector according to claim 8, wherein the pressure sensor is offset toward an outer side of the movable body with respect to the supporting device.

11. A foreign material detector in combination with a sliding door device and a door panel for opening and closing in a vehicle longitudinal direction, the door panel for moving toward a closing direction that is at an angle with respect to the vehicle longitudinal direction immediately before a closing movement direction side end portion of the door panel reaches a closing movement end point located at a lateral side of a vehicle side wall along a substantially orthogonal direction with respect to a closing movement direction, thereby closing a gate located in such vehicle side wall, comprising:

a pressure sensor mounted on the door panel and moveable together with the door panel, said pressure sensor located at a position offset toward a closing movement side of an end portion of the door panel and toward a vehicle right and left direction lateral side, along a vertical direction of the door panel, and for detecting a foreign material located between the end portion of the door panel and such vehicle side wall;

said pressure sensor comprising an exterior periphery and an interior periphery, said exterior and interior peripheries for deforming in a predetermined direction in response to a pressed reaction force effected by a foreign material when the pressure sensor presses against such foreign material, and being located closer to said closing movement end point than said end portion of the door panel, wherein said exterior periphery is further away from said closing movement end point than said interior periphery.

12. The foreign material detector for a sliding door according to claim 11, wherein the closing movement direction of the door panel is angled toward a vehicle transverse direction interior side with respect to the vehicle longitudinal direction, while the pressure sensor is offset toward the vehicle interior side of the end portion of the door panel.

13. The foreign material detector according to claim 11, wherein the pressure sensor comprises:

an outer cover portion that is hollow and comprises a synthetic resin material that is elastically deformable due to the pressed reaction force;

a plurality of wires located in an inner side of the outer cover portion for contacting and electrically connecting with each other due to elastic deformation of the outer cover portion; and

an accommodating portion having a rigidity greater than the outer cover portion and retaining the outer cover portion at a side opposite to the closing movement direction or the closing direction of the outer cover portion.

14. The foreign material detector for a sliding door according to claim 12, wherein the accommodating portion comprises a recessed portion that covers a part of the outer cover portion, the recessed portion comprises a first end portion and a second end portion, and the first end portion is located at a forward position along the closing movement direction, compared with the second end portion.

15. The foreign material detector for a sliding door according to claim 13, wherein the pressure sensor is mounted to the door panel so that a gap is formed between the pressure sensor and the end portion of the door panel.

16. The foreign material detector for a sliding door according to claim 13, further comprising:

a supporting device integrally mounted to the door panel at a side opposite to the closing movement direction of the pressure sensor; and

a retainer comprising a groove portion for receiving the supporting device from a side opposite to the closing movement direction and a nipping portion for nipping the end portion of the supporting device that has entered the groove portion, and for retaining the pressure sensor.

17. The foreign material detector for a sliding door according to claim 14, further comprises a flexible portion joined to the recessed portion of the accommodating portion and accommodating the outer cover portion, an inner side of a structure in which the flexible portion is joined to the recessed portion, the structure having a catching hole, wherein a gap exists between an inner peripheral portion of the catching hole and an outer peripheral portion of the outer cover portion.

18. The foreign material detector for a sliding door according to claim 16, wherein the pressure sensor is offset toward an outer side of the door panel with respect to the supporting device.

19. A method for detecting a foreign material caught between an end portion of a sliding door panel and a vehicle body, wherein such door panel is for opening and closing in a vehicle longitudinal direction, and for movement toward a closing direction at an angle with respect to such vehicle longitudinal direction immediately before a closing movement direction side end portion of such door panel reaches a closing movement end point located at a lateral side of a vehicle side wall along a substantially orthogonal direction with respect to a closing movement direction, thereby closing a gate located in such vehicle side wall, the method comprising:

detecting a foreign material that intersects the closing movement direction of such door panel and impedes closing of such door panel by a pressure sensor mounted on such door panel and movable together with such door panel, and extending from a closing movement direction side of an end portion of such door panel and mounted to an outside of such door panel, wherein

said pressure sensor comprises an exterior periphery and an interior periphery, said exterior and interior peripheries for deforming in a predetermined direction in response to a pressed reaction force effected by a foreign material when the pressure sensor presses against such foreign material, and being located closer to said closing movement end point than said end portion of such door panel, wherein said exterior periphery is further away from said closing movement end point than said interior periphery.

20. The method for detecting a foreign material caught in a sliding door device according to claim 19, further comprising detecting a change in a current value when a foreign material exerts a reaction force on, and thereby deforms an outer cover portion of the pressure sensor, and when a plurality of wires located within the outer cover portion contact and electrically connect with each other.

21. A foreign material detector for attachment to a door of a vehicle and for detecting a foreign material caught between a door end portion and such door, wherein a door panel of such door is slidable with a closing movement in a longitudinal direction of such vehicle, the closing movement ending at a terminus on a side of such vehicle, such door panel comprising a side periphery and being movable in an oblique closing direction to the longitudinal direction before the side periphery reaches the terminus to close a gate located at the side of such vehicle, the foreign material detector comprising:

a pressure sensor mounted on a portion of such door panel for movement with such door panel, such portion located closer to the terminus than the side periphery of such door panel and positioned farther away from a center of a transverse direction of such vehicle than the side periphery of such door panel, the pressure sensor for detecting a reaction force effected by a foreign material when the pressure sensor comes into contact with the foreign material located between the side periphery of such door panel and the side of such vehicle, the pressure sensor comprising an outer cover and an accommodating portion, the outer cover being elastically deformable by the reaction force, the accommodating portion having a greater rigidity than the outer cover, the accommodating portion for holding a portion of the outer cover positioned farthest with respect to either the terminus or the oblique closing direction of such door panel, the accommodating position comprising a groove and a flexible portion, the groove being opened toward the closing direction of such door panel, the flexible portion having a smaller rigidity than the groove opens toward an opening direction of such door panel and is located opposite to the groove,

wherein the groove includes a first periphery closer to an exterior of such vehicle and a second periphery closer to an interior of such vehicle, and the first periphery is located closer to the terminus than the side periphery of such door panel and the first periphery is located closer to a fully-opened position of such door panel than the second periphery;

said pressure sensor comprising an exterior periphery and an interior periphery, said exterior and interior peripheries for deforming in a predetermined direction in response to a pressed reaction force effected by a foreign material when the pressure sensor presses against such foreign material, and being located closer to said terminus than such door end portion of such door panel, wherein said exterior periphery is further away from the terminus than said interior periphery.

22. The foreign material detector of claim 21, wherein the closing movement of such door panel is angled toward an interior of such vehicle with respect to such vehicle longitudinal direction, and the pressure sensor is positioned closer to the interior of such vehicle than the side periphery of such door panel.

23. The foreign material detector of claim 21, wherein the pressure sensor is mounted on such door panel and forms a space between the pressure sensor and the side periphery of such door panel.

24. The foreign material detector of claim 21, further comprising a supporting device for supporting the pressure sensor and a retainer for retaining the pressure sensor, the supporting device being integrally mounted on such door panel at a side opposite to the closing movement of the pressure sensor, the retainer including a groove portion for receiving the supporting device from the side opposite to the closing movement and a nipping portion for nipping two portions of the side periphery of the supporting device entered the groove portion.

25. The foreign material detector of claim 21, further comprising a supporting device for supporting the pressure sensor, the supporting device being integrally mounted on such door panel at a side opposite to the closing movement direction of the pressure sensor, wherein the pressure sensor is offset inward along the transverse direction of such vehicle and forward along the longitudinal direction of such vehicle with respect to the side periphery of such door panel, and offset outward along the transverse direction of such vehicle with respect to the supporting device.