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Water heater and control

  • US 6,955,301 B2
  • Filed: 03/05/2003
  • Issued: 10/18/2005
  • Est. Priority Date: 03/05/2003
  • Status: Expired due to Term
First Claim
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1. A water heater comprising in combination:

  • a tank for holding water having at least one water temperature, wherein the tank has a top and a bottom separated by a vertical distance when the water heater is in a normal vertical operational position;

    a heater for heating the water, wherein the heater has hither and lower outputs;

    first and second sensors, wherein the first and second sensors are vertically displaced an the tank when the water heater is in a normal operational position, and wherein the first sensor is located closer to the top of the tank than the second sensor, and a controller having logic to regulate the heater, (a) wherein the first sensor is operable to detect a first water temperature that is less than a maximum-temperature threshold and responsively provide a non-maximum-temperature signal, wherein the second sensor is operable to detect a second water temperature that is less than a first-setpoint-temperature threshold and responsively provide a first-setpoint-temperature signal, and wherein after determining that the non-maximum-temperature and first-setpoint-temperature signals satisfy respective non-maximum-temperature and first-setpoint-temperature state conditions, the logic regulates the heater to drive the heater to the higher output;

    (b) wherein the first sensor is operable to detect a water temperature that is greater than a maximum-temperature threshold and responsively provide a maximum-temperature signal, wherein the second sensor is operable to detect a third water temperature and responsively provides a third temperature signal, and wherein after determining that the maximum-temperature and third-temperature signals satisfy respective maximum-temperature and third-temperature state conditions, the logic regulates the heater to drive the heater to the lower output;

    (c) wherein the first sensor is operable to detect a fourth water temperature and responsively provide a fourth-temperature signal, wherein the second sensor is operable to detect a water temperature that is greater than a second-setpoint-temperature threshold and responsively provide a cut-off signal, and wherein after determining that the fourth-temperature and cut-off signals satisfy respective fourth-temperature and second-setpoint-temperature state conditions, the logic regulates the heater to drive the heater to the lower output;

    (d) wherein the first sensor is operable to detect a water temperature that is less than a maximum-temperature threshold and responsively provide a non-maximum-temperature signal, wherein the second sensor is operable to detect a water temperature that is less than a second-setpoint-temperature threshold and responsively provide a non-cut-off signal, and wherein after determining that the non-maximum-temperature and non-cut-off signals satisfy respective non-maximum-temperature and non-cut-off state conditions, the logic, if already regulating the heater to drive the heater to the higher output, continues to regulate the heater to drive to the heater to the higher output; and

    (e) wherein the first sensor is operable to detect a water temperature that is less than a maximum-temperature threshold and responsively provide a non-maximum-temperature signal, wherein the second sensor is operable to detect a water temperature that is less than a second-setpoint-temperature threshold and responsively provide a non-cut-oft signal, and wherein after determining that the non-maximum-temperature and non-cut-off signals satisfy respective non-maximum-temperature and non-cut-off state conditions, the logic, if already regulating the heater to drive the heater to the lower output, continues to regulate the heater to drive the heater to the lower output.

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