Tailgate sealing gasket

• US 6,959,848 B2
• Filed: 06/18/2004
• Issued: 11/01/2005
• Est. Priority Date: 06/08/2000
• Status: Expired due to Term

• Current Assignee: Agri-Cover Incorporated
• Original Assignee: Agri-Cover Incorporated
• Inventors: Schmeichel, Charles M.
• Primary Examiner(s): Gutman, H.
• Application Number:
  US10/872,036
• Publication Number:
  US 20050006919A1
• Time in Patent Office: 501 Days
• Field of Search: 296/26.11, 296/27.1, 296/107.04, 296/50, 296/57.1, 296/146.9, 277/630, 277/637, 277/641, 277/644, 277/645, 277/650, 277/921, 277/312, 277/316
• US Class Current: 226/50
• CPC Class Codes: B60J 10/248 having two or more tubular cavities, e.g. formed by partition walls
• CPC Class Codes: B60J 10/34 using adhesives
• CPC Class Codes: B60J 10/45 Assembling sealing arrangements with vehicle parts
• CPC Class Codes: B60J 10/80 specially adapted for opening panels, e.g. doors for non-fixed roofs B60J10/90
• CPC Class Codes: B60J 10/84 arranged on the vehicle body
• CPC Class Codes: Y10S 277/921 Closure or weather strip seal

Abstract

A sealing gasket for sealing gaps adjacent to a pickup truck is provided. In alternate embodiments a combination pickup truck and sealing gasket is also provided. The sealing gasket of the present invention comprises an elongated member made of a deformable and a somewhat resilient polymeric material. The polymeric material is preferably a closed cell sponge material made of one of a number of polymeric materials which are the somewhat flexible, resilient, water resistant and the like. The cross-section of the elongated member, if divided into two parts, includes a generally triangular portion and a generally semi-circular portion which come together to form a teardrop-like shape. The elongated member preferably has a first lumen which is generally circular in shape when the sealing gasket is undeformed, and preferably a second lumen which has two converging tear surfaces which converge to join at one end and join to an arcuate inner surface at the other end. This sealing gasket is uniquely designed to be both resilient and deformable in a manner which enables the sealing gasket to be used in a variety of different orientations and positions to seal gaps between a pickup truck tailgate and other portions of the pickup truck through which dust and moisture may pass if the gaps are not filled.

Claims

1. A sealing gasket for sealing gaps, the sealing gasket comprising:

an elongated member made of a deformable and at least somewhat resilient polymeric material;

the elongated member defining first and second lumens passing through at least a first length of the elongated member;

the elongated member having a first undeformed configuration in which a first cross-section of the elongated member, perpendicular to the first length, has two portions, a first triangular portion having two converging sides of generally equal length and a second semi-circular portion shaped generally like a semi-circle, which combine to form a generally teardrop-shaped cross-sectional shape;

the first lumen having a generally rounded cross-sectional shape when the elongated member is in the first undeformed configuration;

wherein the elongated member has a plurality of outer surfaces, a first outer surface being a generally curved surface located at a first end of the first cross-section proximate the generally semi-circular-shaped second portion, and second and third outer surfaces being generally flat surfaces which extend away from the first end along the converging sides of the generally triangularly-shaped first portion towards a second end of the first cross-section where the converging sides meet, the first outer surface being curved toward the second and third outer surfaces at opposite ends of the first outer surface, and the second and third outer surfaces generally converging toward one another as they extend away from the first outer surface such that they come closer together so that the first cross-section is smaller in width at the second end than at a junction between the first outer surface and the second and third outer surfaces, the second lumen having a narrowing cross-sectional shape when the elongated member is in the undeformed configuration.

2. The sealing gasket of claim 1, the second lumen having a generally triangular cross-sectional shape when the elongated member is in the first undeformed configuration, except that a first side of the generally triangular cross-sectional shape of the second lumen, proximate an internal wall separating the first lumen from the second lumen, is generally rounded so as to conform generally to the rounded of the first lumen, which shape is generally partially reciprocated by the first side.

3. The sealing gasket of claim 2, wherein the second lumen is defined by three inner surfaces, a generally arcuate inner surface proximate the first side of the second lumen and two generally flat inner surfaces which converge together as each flat inner surface extends away from the generally arcuate inner surface.

4. The sealing gasket of claim 1, wherein the elongated member is deformable so that the first configuration can be deformed such that the first lumen will have a different cross-sectional shape than that of the first lumen in the first configuration.

5. The sealing gasket of claim 1, the polymeric material being a closed cell sponge material;

wherein the polymeric material is an extruded polymeric material which contains microscopic pockets containing a gas.

6. The sealing gasket of claim 1, the elongated member further comprising an adhesive strip along a generally flat outer surface selected from the group consisting of the second and third outer surfaces, the adhesive strip providing a sealant for adherence.

7. The sealing gasket of claim 6, wherein the adhesive strip extends up to a junction between the first outer surface and a flat outer surface selected from the group consisting of the second outer surface and the third outer surface.

8. A combination pickup truck and sealing gasket comprising:

a pickup truck having a cargo box including a truck bed, a pair of side panels and a tailgate, the tailgate having an opened and a closed position with respect to a truck bed and the respective side panels; and

a sealing gasket secured to the pickup truck to fill gaps existing between the tailgate and at least one of the group consisting of an end of the truck bed and one of the respective side panels;

the sealing gasket including an elongated member made of a deformable and at least somewhat resilient polymeric material, the elongated member defining first and second lumens passing through at least a first length of the elongated member;

the elongated member having a first undeformed configuration in which a first cross-section of the elongated member, perpendicular to the first length, has two portions, a first triangular portion having two converging sides of generally equal length and a second semi-circular portion shaped generally like a semi-circle, which combine to form a generally teardrop-shaped cross-sectional shape;

the first lumen having a generally rounded cross-sectional shape when the elongated member is in the first undeformed configuration;

wherein the elongated member has a plurality of outer surfaces, a first outer surface being a generally curved surface located at a first end of the first cross-section proximate the generally semi-circular-shaped second portion, and second and third outer surfaces being generally flat surfaces which extend away from the first end along the converging sides of the generally triangularly-shaped first portion towards a second end of the first cross-section where the converging sides meet, the first outer surface being curved toward the second and third outer surfaces at opposite ends of the first outer surface, and the second and third outer surfaces generally converging toward one another as they extend away from the first outer surface such that they come closer together so that the first cross-section is smaller in width at the second end than at a junction between the first outer surface and the second and third outer surfaces, the second lumen having a narrowing cross-sectional shape when the elongated member is in the undeformed configuration.

9. The combination pickup truck and sealing gasket of claim 8, the second lumen having a generally triangular cross-sectional shape when the elongated member is in the first undeformed configuration, except that a first side of the generally triangular cross-sectional shape of the second lumen, proximate an internal wall separating the first lumen from the second lumen, is generally rounded so as to conform generally to the rounded shape of the first lumen, which is generally partially reciprocated by the first side.

10. The combination pickup truck and sealing gasket of claim 9, wherein the second lumen is defined by three inner surfaces, a generally arcuate inner surface proximate the first side of the second lumen and two generally flat inner surfaces which converge together as each flat inner surface extends away from the generally arcuate inner surface.

11. The combination pickup truck and sealing gasket of claim 8, wherein the elongated member is deformable so that the first configuration can be deformed such that the first lumen will have a different cross-sectional shape than that of the first lumen in the first configuration.

12. The combination pickup truck and sealing gasket of claim 8, the polymeric material being a closed cell sponge material;

wherein the polymeric material is an extruded polymeric material which contains microscopic pockets containing a gas.

13. The combination pickup truck and sealing gasket of claim 8, the elongated member further comprising an adhesive strip along a generally flat outer surface selected from the group consisting of the second and third outer surfaces, the adhesive strip providing a sealant for adhering to the pickup truck.

14. The combination pickup truck and sealing gasket of claim 13, wherein the adhesive strip extends up to a junction between the flat outer surface and the first outer surface.

15. A method of sealing gaps between parts of a pick-up truck cargo box having a tailgate that can be oriented in a closed position and in an open position;

the method comprising;

providing a sealing gasket;

the sealing gasket including an elongated member made of a deformable and at least somewhat resilient polymeric material;

defining first and second lumens passing through at least a first length of the elongated member;

the elongated member having a first undeformed configuration in which a first cross-section of the elongated member, perpendicular to the first length, has two portions, a first triangular portion having two converging sides of generally equal length and a second semi-circular portion shaped generally like a semi-circle, which combine to form a generally teardrop-shaped cross-sectional shape, the second lumen having a narrowing cross-sectional shape when the elongated member is in the undeformed configuration, the first lumen having a generally rounded cross-sectional shape when the elongated member is in the first undeformed configuration;

the elongated member further comprising an adhesive strip along a generally flat outer surface selected from the group consisting of the second and third outer surfaces, the adhesive strip providing a sealant for adherence; and

sealing the adhesive strip a first portion of the pick-up truck cargo box in such a position that the sealing gasket will come into contact with a second portion of the pick-up truck cargo box when the tailgate is in a closed position;

selecting an appropriate first length of the sealing gasket for application to a first part of the pick-up truck; and

sealing the first length of the sealing gasket to the first part of the pick-up such that the first length of the sealing gasket is positioned to fill a first gap between the first part of the pick-up truck and a second part of the pick-up truck when the tail gate is in the closed position.