Modular drill guide

• US 6,960,216 B2
• Filed: 03/21/2003
• Issued: 11/01/2005
• Est. Priority Date: 03/21/2003
• Status: Expired due to Fees

• Current Assignee: Depuy Acromed Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Acromed Incorporated (Johnson & Johnson)
• Inventors: Haylock, Jonathan, Tremblay, Phil, Kolb, Eric
• Primary Examiner(s): Robert, Eduardo C.
• Assistant Examiner(s): RAMANA, ANURADHA
• Application Number:
  US10/394,879
• Publication Number:
  US 20040186482A1
• Time in Patent Office: 956 Days
• Field of Search: 606/53, 606/86, 606/96, 606/97, 606/98, 606 87- 89
• US Class Current: 606/96
• CPC Class Codes: A61B 17/1728 for holes for bone plates or plate screws
• CPC Class Codes: A61B 17/1757 for the spine

Abstract

A modular drill guide for use in securing a spinal fixation plate to a spine is provided. The drill guide generally includes a shaft having a proximal end and a distal end adapted to engage a spinal fixation plate, and at least one guide member removably and replaceably matable to the shaft. The guide member can have a connector member with at least one bore extending therethrough for receiving at least a portion of the shaft, and at least one barrel formed thereon and defining a lumen for receiving a tool, such as an awl, a drill bit, a fastener, or a driver device. The shaft can optionally be coupled to an elongate member having a proximal end and a distal end. The barrel(s) include a bore formed therethrough for receiving a tool.

Claims

1. A modular drill guide, comprising:

an elongate member having a proximal end and a distal end;

a shaft coupled to the elongate member and having a proximal end and a distal mating end adapted to mate to a spinal fixation plate; and

at least one guide member removably mated to the elongate member and having first and second barrels formed therein and defining a bore or receiving a tool, the guide member further including a connector having a mating element formed thereon for mating to the elongate member, the mating element being disposed on the proximal end of the connector and being adapted to mate to a corresponding mating element formed on the distal end of the elongate member.

2. The modular drill guide of claim 1, wherein the elongate member has an inner lumen extending therethrough between the proximal and distal ends thereof, and wherein the shaft is rotatably disposed within the inner lumen of the elongate member.

3. The modular drill guide of claim 2, wherein the elongate member includes a locking element effective to prevent rotation of the shaft with respect to the elongate member.

4. The modular drill guide of claim 1, wherein the mating element has a connection selected from the group consisting of an interference fit, dovetail connection, a snap-fit connection, and a tongue-and-groove connection.

5. The modular drill guide of claim 1, wherein the guide member is slidably matable onto the elongate member in a proximal-to-distal direction.

6. The modular drill guide of claim 1, wherein the distal mating end of the shaft includes an engagement mechanism formed thereon for mating with a spinal fixation plate.

7. The modular drill guide of claim 6, wherein the engagement mechanism is selected from the group consisting of threads, a hook member, a twist-lock member, and a snap-fit member.

8. The modular drill guide of claim 6, wherein the proximal end of the shaft includes a gripping element formed thereon.

9. The modular drill guide of claim 1, wherein the distal end of at east one of the elongate member and the guide member includes an alignment mechanism adapted to align the modular drill guide with a spinal fixation plate engaged by the distal mating end of the shaft.

10. The modular drill guide of claim 9, wherein the alignment mechanism is selected from the group consisting of at least one protrusion adapted to fit within a corresponding detent formed on a spinal fixation plate, and at least one flange adapted to be positioned adjacent an edge of a spinal fixation plate.

11. The modular drill guide of claim 1, wherein the mating element has a snap-fit connection.

12. The modular drill guide of claim 1, wherein the connector further includes a bore extending therethrough for receiving a portion of the shaft.

13. The modular drill guide of claim 1, wherein the guide member mates to one of a distal portion and a middle portion of the elongate member.

14. The modular drill guide of claim 1, further comprising a handle member mated to at least one of the elongate member and the guide member.

15. The modular drill guide of claim 14, wherein the handle member is rotatably mated to at least one of the elongate member and the guide member.

16. The modular drill guide of claim 1, wherein at least one barrel is adapted to receive a tool selected from the group consisting of an awl, a drill bit, a fastening element, and a driver device.

17. A modular drill guide, comprising:

a shaft having a proximal end and a distal end adapted to engage a spinal fixation plate;

at least one guide member removably and replaceably matable to the shaft, the guide member having a connector member with at least one bore extending therethrough for receiving at least a portion of the shaft, and at least one barrel formed thereon and defining a lumen for receiving a tool; and

a mating body for removably and replaceably mating the guide member to the shaft, the mating body having an inner lumen formed therein for receiving at least a portion of the shaft, and a proximal end and a distal end, and wherein the connector member has a generally elongate cylindrical shape having a proximal end and a distal end, the proximal end of the connector being adapted to removably mate to the distal end of the mating body.

18. The modular drill guide of claim 17, wherein the shaft extends through the bore in the connector member and through the inner lumen in the mating body when the guide member is mated to the mating body.

19. The modular drill guide of claim 17, wherein the at least one barrel on the guide member is formed on the distal end of the connector member.

20. The modular drill guide of claim 17, further comprising a handle member extending outward from the mating body to facilitate grasping of the device.

21. The modular drill guide of claim 17, wherein the distal end of the connector includes an alignment mechanism adapted to align the guide member with a spinal fixation plate engaged by the distal end of the shalt.

22. A modular drill guide kit, comprising:

an elongate member having a proximal, handle end and a distal mating end adapted to removably mate to a spinal fixation plate; and

a plurality of guide members removably and replaceably matable to the elongate member, each guide member having first and second barrels formed thereon and disposed at a predetermined angle with respect to a longitudinal axis of the elongate member, and a connector having a first end mated to the first barrel and a second, opposed end mated to the second barrel, the connector further including a mating element formed between the first and second ends thereof for mating the guide member to the elongate member, the mating element disposed on a proximal end of the connector and adapted to mate to a corresponding mating element formed on the distal end of the elongate member, each of the plurality of guide members having at least on barrel with a predetermined angle different from the predetermined angle of the at least one barrel formed on another one of the plurality of guide members.

23. The modular drill guide kit of claim 22, wherein the distal mating end of the elongate member includes an engagement mechanism formed thereon for mating with a spinal fixation plate.

24. The modular drill guide kit of claim 22, wherein the distal end of the elongate member includes an alignment mechanism adapted to align the modular drill guide with a spinal fixation plate engaged by the distal mating end of the shaft.

25. The modular drill guide kit of claim 22, wherein the mating element has a snap-fit connection.

26. The modular drill guide kit of claim 22, wherein the connector further includes a bore extending therethrough for receiving a portion of the shaft.

27. The modular drill guide kit of claim 22, wherein the guide member mates to one of a middle portion and a distal portion of the elongate member.

28. The modular drill guide kit of claim 22, wherein each barrel has a predetermined angle in the range of about 0°

to 15°

.