Adaptable spatial notch filter

• US 6,963,184 B2
• Filed: 09/26/2002
• Issued: 11/08/2005
• Est. Priority Date: 09/26/2002
• Status: Expired due to Term

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Carlson, Daniel H.
• Primary Examiner(s): Leykin, Rita
• Application Number:
  US10/255,435
• Publication Number:
  US 20040066162A1
• Time in Patent Office: 1,139 Days
• Field of Search: 318/460, 318/461, 318/799, 318/128, 318/480, 318/463, 318807-810, 708/819
• US Class Current: 318/460
• CPC Class Codes: G01P 3/489 Digital circuits therefor

Abstract

A spatial notch filter is described that adapts in accordance with changes to an angular velocity of a rotating component within a manufacturing system. In a manufacturing system, noise may appear in feedback signals due to spatially distributed physical features in the system, such as imperfections in the components or sensors. This noise may be concentrated in a frequency band that changes as the angular velocity of rotating system components changes. The invention provides techniques for filtering this noise with one or more notch filters, and for adapting the center frequency of the notch filter as a function of angular velocity. The center frequency of the notch filter tracks the noise when the noise frequency changes.

Claims

1. A method comprising:

receiving a speed signal representing an angular velocity of a rotating component;

receiving a feedback signal from a sensor coupled to the rotating component;

identifying in the feedback signal at least one frequency of a periodic noise signal that changes linearly with a change in the angular velocity of the rotating component, wherein the periodic noise signal represents periodic errors introduced by imperfections of the sensor; and

attenuating the identified frequency of the feedback signal from the sensor as a function of the angular velocity to remove the periodic errors introduced by the sensor.

2. The method of claim 1, wherein attenuating a frequency band comprises controlling the center frequency of a notch filter based on the identified frequency of the periodic noise signal.

3. The method of claim 2, wherein controlling the center frequency comprises dynamically adjusting the notch frequency as a function of a change of the angular velocity.

4. The method of claim 1, wherein the speed signal comprises a reference signal that represents a target angular velocity.

5. The method of claim 1, further comprising, following attenuation of the frequency band, outputting a control signal to control a motor as a function of the feedback signal.

6. The method of claim 1, further comprising selecting a sampling frequency as a function of the angular velocity.

7. The method of claim 1, wherein the speed signal comprises a signal as a function of at least one of a rotational position, an angular velocity or an angular acceleration of the a rotating component.

8. A medium comprising one or more instructions to cause a processor to:

receive a speed signal representing an angular velocity of a rotating component;

receiving a feedback signal from a sensor coupled to the rotating component;

identify in the feedback signal at least one frequency of a periodic noise signal that changes linearly with a change in the angular velocity of the rotating component, wherein the feedback signal includes periodic errors introduced by the sensor; and

attenuate the identified frequency of the feedback signal from the sensor as a function of the angular velocity to remove the periodic errors.

9. The medium of claim 8, wherein attenuating a frequency band comprises controlling the center frequency of a notch filter.

10. The medium of claim 9, wherein controlling the center frequency comprises dynamically adjusting the notch frequency as a function of a change of the angular velocity.

11. The medium of claim 8, wherein the speed signal is a reference signal that represents a target angular velocity.

12. The medium of claim 8, the instructions further causing the processor, following attenuation of the frequency band, to output a control signal to control a motor as a function of the feedback signal.

13. The medium of claim 8, the instructions further causing the processor to select a sampling frequency as a function of the angular velocity.

14. The medium of claim 8, wherein the speed signal comprises a signal as a function of at least one of a rotational position, an angular velocity or an angular acceleration of the rotating component.

15. A system comprising:

a motor operable to drive a rotating component in response to a motor control signal;

a sensor to generate a feedback signal representing a measurement of the rotating component; and

a filter that receives the feedback signal and attenuates a frequency band of the feedback signal as a function of an angular velocity of the rotating component based on an identified frequency of a periodic noise signal within the feedback signal that changes linearly with a change in the angular velocity of the rotating component.

16. The system of claim 15, wherein the measurement comprises at least one of the position or the angular velocity of the rotating component.

17. The system of claim 15, wherein the angular velocity composes a target angular velocity for the rotating component provided by a reference signal.

18. The system of claim 15, further comprising a controller to generate the motor control signal as a function of the filtered feedback signal.

19. The system of claim 15, further comprising a roller coupled to the motor.

20. The system of claim 19, wherein the sensor is mounted to a shaft of the roller.

21. The system of claim 15, wherein the sensor is mounted to a shaft of the motor.

22. The system of claim 15, wherein the sensor outputs a position-encoded speed signal.

23. The system of claim 15, further comprising a digital processor to control the filter.

24. The system of claim 15, further comprising a processor to sample the feedback signal.

25. The system of claim 24, wherein the processor controls a sampling rate as a function of the angular velocity.

26. A method comprising:

rotating a component at an angular velocity;

changing the angular velocity; and

identifying in a feedback signal responsive to the rotation at least one frequency of a periodic signal that changes linearly with the change in angular velocity.

27. The method of claim 26, further comprising calculating a scaling factor as a function of the angular velocity and the frequency of the periodic signal.

28. The method of claim 26, further comprising:

changing the gain of a controller; and

identifying in the feedback signal at least one frequency of periodic noise that changes linearly with the change in angular velocity.

29. The method of claim 26, further comprising:

selecting a notch filter having a center frequency approximately equal to the frequency of the periodic signal; and

filtering the feedback signal with the notch filter.

30. The method of claim 29, further comprising changing the center frequency of the notch fitter linearly with the change in angular velocity.

31. A method comprising:

receiving a feedback signal generated by a sensor coupled to a rotating component;

identifying in the feedback signal at least one frequency band of noise generated by one or more spatially distributed physical features on at least one rotating component having an angular velocity, wherein the frequency band changes linearly with a change in the angular velocity of the rotating component;

computing a center frequency for a notch filter as a function of the angular velocity and the identified frequency band of the noise; and

applying the notch filter to the feedback signal to attenuate the frequency baud of noise.

32. The method of claim 31, further comprising computing a scaling factor that relates the identified frequency band to the angular velocity.

33. The method of claim 31, further comprising attenuating the frequency band of noise with the notch filter.

34. An apparatus comprising:

a pre-processing unit that receives and samples a feedback signal provided by a sensor coupled to a rotating component; and

a processor that receives a reference signal indicating a target angular velocity for the rotating component and filters the sampled feedback signal with a notch filter, wherein the processor sets a center frequency of the notch filter as a fiction of the target angular velocity and a periodic noise signal within the feedback signal that changes linearly with a change in the angular velocity of the rotating component.

35. The apparatus of claim 34, further comprising a current driver, wherein the processor drives the current driver as a function of the target angular velocity and the filtered feedback signal.

36. The apparatus of claim 34, wherein the processor generates a set of data elements that relate the target angular velocity and the filtered feedback signal.

37. A method comprising:

receiving a feedback signal representing an angular velocity of a rotating component;

identifying a fundamental frequency as a function of an angular velocity of the rotating component;

identifying a harmonic of the fundamental frequency;

setting a sampling frequency for sampling a feedback signal produced by a sensor coupled to the rotating component as a function of the fundamental frequency and the harmonic;

sampling the feedback signal in accordance with the selected sampling frequency to generate a sampled feedback signal;

setting a center frequency of a digital notch filter as a function of the angular velocity of the rotating component and a noise signal within the feedback signal that changes linearly with a change in the angular velocity of the rotating component;

applying the digital notch filter to attenuate a frequency band of the sampled feedback signal to attenuate periodic noise within the feedback signal; and

outputting a control signal to control the rotating component based on the attenuated feedback signal.

38. The method of claim 37, further comprising:

computing the magnitude and phase of a noise signal having a frequency of the harmonic of the fundamental frequency; and

dynamically adjusting a damping ratio of the digital notch filter as a function of the computed magnitude and phase of the selected harmonic.

39. The method of claim 38, further comprising controlling a parameter of a notch filter as a function of the magnitude mud phase of the noise signal.

40. The method of claim 37, further comprising computing the coefficient of the discrete Fourier Transform of the feedback signal at the harmonic.