Centrifugal blower

• US 6,964,555 B2
• Filed: 12/19/2003
• Issued: 11/15/2005
• Est. Priority Date: 12/25/2002
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Miyata, Manabu, Ochiai, Toshinori
• Primary Examiner(s): Nguyen, Ninh H.
• Application Number:
  US10/742,677
• Publication Number:
  US 20040131465A1
• Time in Patent Office: 697 Days
• Field of Search: 415/204, 415/206, 415/211.2, 415/213.1, 415/228, 416/186.R, 416/189
• US Class Current: 415/204
• CPC Class Codes: F01D 9/026 Scrolls for radial machines or engines
• CPC Class Codes: F04D 29/4233 with volutes extending mainly in axial or radially inward direction
• CPC Class Codes: F04D 29/667 by influencing the flow pattern, e.g. suppression of turbulence
• CPC Class Codes: F05D 2260/96 Preventing, counteracting or reducing vibration or noise

Abstract

In a centrifugal blower, a centrifugal fan is housed in a scroll casing and driven by a motor. The scroll casing includes a suction scroll wall and a motor scroll wall. The scroll casing forms a scroll air passage between a first protruding portion of the suction scroll wall and a second protruding portion of the motor scroll wall. A fin is provided in the scrolled air passage as a directing member for directing a secondary flow in a direction parallel to a direction of a primary flow discharging from the centrifugal fan. The fin restricts the secondary flow from colliding with the primary flow, thereby to reduce noise due to interference of the air flows.

Claims

1. A centrifugal blower comprising:

a centrifugal fan including a boss portion, a plurality of blades arranged on a periphery of the boss portion in parallel to an axial direction, and a shroud connecting to ends of the blades, wherein the shroud defines a fan inlet port through which air is sucked in the centrifugal fan and the blades define discharging ports through which air is discharged in a radially outward direction;

a motor connected to the boss portion for driving the centrifugal fan;

a scroll casing including a first scroll wall defining a casing suction port, a second scroll wall opposed to the first scroll wall and holding the motor, and a peripheral wall connecting the first scroll wall and the second scroll wall, wherein the scroll casing houses the centrifugal fan such that the fan inlet port is adjacent to the casing suction port and defines a blowing passage space between the discharging ports and the peripheral wall and into which air discharged from the centrifugal fan flows, and at least one of the first scroll wall and the second scroll wall protrudes in the axial direction at a position corresponding to the blowing passage space so that the blowing passage space and a space provided in the protruded portion define a scroll air passage; and

a directing member disposed at a position that a primary flow discharging from the centrifugal fan and a secondary flow that is created in the scroll air passage merge with each other so that one of the primary air flow and the secondary air flow is directed to be in parallel with the other;

wherein

the directing member is provided by a fin in a form of annular plate, and the fin is disposed in an inside of the protruded portion.

2. The centrifugal blower according to claim 1, wherein the fin has a thick portion at its outer peripheral end so that a thickness of the outer peripheral end of the fin is greater than that of a remaining portion of the fin.

3. The centrifugal blower according to claim 1, wherein the fin is inclined with respect to the axial direction.

4. The centrifugal blower according to claim 1, wherein the fin includes a curved portion.

16. The centrifugal blower according to claim 1, wherein the directing member is disposed to project between the blowing passage space and the enlarged passage space defined in the protruded portion.

17. The centrifugal blower according to claim 1, wherein the directing member is integrally formed with at least one of the first scroll wall, the second scroll wall, the shroud, and the boss portion.

5. A centrifugal blower comprising:

a centrifugal fan including a boss portion, a plurality of blades arranged on a periphery of the boss portion in parallel to an axial direction, and a shroud connecting to ends of the blades, wherein the shroud defines a fan inlet port through which air is sucked in the centrifugal fan and the blades define discharging ports through which air is discharged in a radially outward direction;

a motor connected to the boss portion for driving the centrifugal fan;

a scroll casing including a first scroll wall defining a casing suction port, a second scroll wall opposed to the first scroll wall and holding the motor, and a peripheral wall connecting the first scroll wall and the second scroll wall, wherein the scroll casing houses the centrifugal fan such that the fan inlet port is adjacent to the casing suction port and defines a blowing passage space between the discharging ports and the peripheral wall and into which air discharged from the centrifugal fan flows, and at least one of the first scroll wall and the second scroll wall protrudes in the axial direction at a position corresponding to the blowing passage space so that the blowing passage space and a space provided in the protruded portion define a scroll air passage; and

a directing member disposed at a position that a primary flow discharging from the centrifugal fan and a secondary flow that is created in the scroll air passage merge with each other so that one of the primary air flow and the secondary air flow is directed to be in parallel with the other;

wherein

the directing member is provided by a fin in a form of annular plate, and

the fin connects to at least one of a peripheral end of the boss portion and a peripheral end of the shroud.

6. The centrifugal blower according to claim 5, wherein the fin has a thick portion at its outer peripheral end so that a thickness of the outer peripheral end of the fin is greater than that of a remaining portion of the fin.

7. The centrifugal blower according to claim 5, wherein the fin is inclined with respect to the axial direction.

8. The centrifugal blower according to claim 5, wherein the fin includes a curved portion.

9. A centrifugal blower comprising:

a centrifugal fan including a boss portion, a plurality of blades arranged on a periphery of the boss portion in parallel to an axial direction, and a shroud connecting to ends of the blades, wherein the shroud defines a fan inlet port through which air is sucked in the centrifugal fan and the blades define discharging ports through which air is discharged in a radially outward direction;

a motor connected to the boss portion for driving the centrifugal fan;

a scroll casing including a first scroll wall defining a casing suction port, a second scroll wall opposed to the first scroll wall and holding the motor, and a peripheral wall connecting the first scroll wall and the second scroll wall, wherein the scroll casing houses the centrifugal fan such that the fan inlet port is adjacent to the casing suction port and defines a blowing passage space between the discharging ports and the peripheral wall and into which air discharged from the centrifugal fan flows, and at least one of the first scroll wall and the second scroll wall protrudes in the axial direction at a position corresponding to the blowing passage space so that the blowing passage space and a space provided in the protruded portion define a scroll air passage; and

a directing member disposed at a position that a primary flow discharging from the centrifugal fan and a secondary flow that is created in the scroll air passage merge with each other so that one of the primary air flow and the secondary air flow is directed to be in parallel with the other;

wherein

the directing member is provided by a fin in a form of annular plate, and

the fin is disposed on the outer periphery of the blades.

10. The centrifugal blower according to claim 9, wherein

the ends of the blades are elongated in the axial direction from the boss portion, and

the fin is disposed on the peripheries of the elongated portions of the blades.

11. The centrifugal blower according to claim 9, wherein the fin has a thick portion at its outer peripheral end so that a thickness of the outer peripheral end of the fin is greater than that of a remaining portion of the fin.

12. The centrifugal blower according to claim 9, wherein the fin is inclined with respect to the axial direction.

13. The centrifugal blower according to claim 9, wherein the fin includes a curved portion.

14. A centrifugal blower comprising:

a centrifugal fan including a boss portion, a plurality of blades arranged on a periphery of the boss portion in parallel to an axial direction, and a shroud connecting to ends of the blades, wherein the shroud defines a fan inlet port through which air is sucked in the centrifugal fan and the blades define discharging ports through which air is discharged in a radially outward direction;

a motor connected to the boss portion for driving the centrifugal fan;

a scroll casing including a first scroll wall defining a casing suction port, a second scroll wall opposed to the first scroll wall and holding the motor, and a peripheral wall connecting the first scroll wall and the second scroll wall, wherein the scroll casing houses the centrifugal fan such that the fan inlet port is adjacent to the casing suction port and defines a blowing passage space between the discharging ports and the peripheral wall and into which air discharged from the centrifugal fan flows, and at least one of the first scroll wall and the second scroll wall protrudes in the axial direction at a position corresponding to the blowing passage space so that the blowing passage space and a space provided in the protruded portion define a scroll air passage; and

a directing member disposed at a position that a primary flow discharging from the centrifugal fan and a secondary flow that is created in the scroll air passage merge with each other so that one of the primary air flow and the secondary air flow is directed to be in parallel with the other;

wherein

the directing member is provided by a rim formed in an inside of the protruded portion, and the rim forms an edge having an acute angle.

15. A centrifugal blower comprising:

a centrifugal fan including a boss portion, a plurality of blades arranged on a periphery of the boss portion in parallel to an axial direction, and a shroud connecting to ends of the blades, wherein the shroud defines a fan inlet port through which air is sucked in the centrifugal fan and the blades define discharging ports through which air is discharged in a radially outward direction;

a motor connected to the boss portion for driving the centrifugal fan;

a scroll casing including a first scroll wall defining a casing suction port, a second scroll wall opposed to the first scroll wall and holding the motor, and a peripheral wall connecting the first scroll wall and the second scroll wall, wherein the scroll casing houses the centrifugal fan such that the fan inlet port is adjacent to the casing suction port and defines a blowing passage space between the discharging ports and the peripheral wall and into which air discharged from the centrifugal fan flows to contact the peripheral wall, and at least one of the first scroll wall and the second scroll wall protrudes in the axial direction at a position corresponding to the blowing passage space to define a protruded portion so that the blowing passage space and an enlarged passage space provided in the protruded portion define a scroll air passage; and

a directing member disposed at a position that a primary air flow that is created in the blowing passage space by the air discharged from the centrifugal fan and a secondary flow that is created in the enlarged passage space provided in the protruded portion combine with each other in the scroll air passage so that one of the primary air flow and the secondary air flow is directed to be in parallel with the other.

18. A centrifugal blower comprising:

a centrifugal fan including a boss portion, a plurality of blades arranged on a periphery of the boss portion in parallel to an axial direction, and a shroud connecting to ends of the blades, wherein the shroud defines a fan inlet port through which air is sucked in the centrifugal fan and the blades define discharging ports through which air is discharged in a radially outward direction;

a motor connected to the boss portion for driving the centrifugal fan;

a scroll casing including a first scroll wall defining a casing suction port, a second scroll wall opposed to the first scroll wall and holding the motor, and a peripheral wall connecting the first scroll wall and the second scroll wall, wherein the scroll casing houses the centrifugal fan such that the fan inlet port is adjacent to the casing suction port and defines a blowing passage space between the discharging ports and the peripheral wall and into which air discharged from the centrifugal fan flows, and at least one of the first scroll wall and the second scroll wall protrudes in the axial direction at a position corresponding to the blowing passage space so that the blowing passage space and a space provided in the protruded portion define a scroll air passage; and

a directing member disposed at a position that a primary flow discharging from the centrifugal fan and a secondary flow that is created in the scroll air passage merge with each other so that one of the primary air flow and the secondary air flow is directed to be in parallel with the other;

wherein

the protruded portion has a substantially rectangular-shaped cross-section.

19. A centrifugal blower comprising:

a centrifugal fan including a boss portion, a plurality of blades arranged on a periphery of the boss portion in parallel to an axial direction, and a shroud connecting to ends of the blades, wherein the shroud defines a fan inlet port through which air is sucked in the centrifugal fan and the blades define discharging ports through which air is discharged in a radially outward direction;

a motor connected to the boss portion for driving the centrifugal fan;

a scroll casing including a first scroll wall defining a casing suction port, a second scroll wall opposed to the first scroll wall and holding the motor, and a peripheral wall connecting the first scroll wall and the second scroll wall, wherein the scroll casing houses the centrifugal fan such that the fan inlet port is adjacent to the casing suction port and defines a blowing passage space extending from the discharging ports to the peripheral wall and into which air discharged from the centrifugal fan flows, and at least one of the first scroll wall and the second scroll wall protrudes in the axial direction away from the discharging ports at a position corresponding to the blowing passage space so that an enlarged passage space is provided, the blowing passage space and the enlarged passage space combining to define a scroll air passage; and

a directing member disposed at a position such that a primary air flow discharging into the blowing passage space from the centrifugal fan and a secondary air flow that is created in the enlarged passage space by the primary air flow combine with each other so that the primary air flow and the secondary air flow are in the same direction.