Exercise device with an adjustable magnetic resistance arrangement

• US 6,964,633 B2
• Filed: 02/20/2003
• Issued: 11/15/2005
• Est. Priority Date: 02/20/2003
• Status: Active Grant

• Current Assignee: Saris Equipment LLC
• Original Assignee: Saris Cycling Group Incorporated
• Inventors: Kolda, Clint D., Pin, Chang Shin
• Primary Examiner(s): Huson, Gregory L.
• Assistant Examiner(s): NGUYEN, TAM M
• Application Number:
  US10/369,957
• Publication Number:
  US 20040166996A1
• Time in Patent Office: 999 Days
• Field of Search: 482/51, 482/57, 482/60, 482/61, 482/63
• US Class Current: 482/63
• CPC Class Codes: A63B 2069/165 rear wheel hub supports
• CPC Class Codes: A63B 2069/168 Force transfer through the rim of the wheel
• CPC Class Codes: A63B 21/0051 using eddy currents induced in moved elements, e.g. by permanent magnets
• CPC Class Codes: A63B 21/225 with flywheels

Abstract

A resistance unit for an exercise device, such as a bicycle trainer, includes a magnetic member which cooperates with a rotating electrically conductive member to establish eddy current resistance to rotation of a rotatable member forming a part of the resistance unit. The resistance unit includes a body to which the rotatable member is mounted, and an adjustment mechanism is interconnected with the magnetic member and the body for adjusting the position of the magnetic member relative to the electrically conductive member, to adjust the eddy current resistance experienced by the rotatable member. The magnetic member is movably mounted within a passage defined by the body, and the adjustment mechanism includes a manually operable actuator which is accessible from the exterior of the body. The actuator is rotatable relative to the body, and rotation of the actuator functions to move the magnetic member toward and away from the electrically conductive member, to adjust the eddy current resistance. The rotatable member is interconnected with a flywheel, and the electrically conductive member is mounted to and rotatable with the flywheel to apply resistance to rotation of the rotatable member through the flywheel.

Claims

1. A resistance unit, comprising:

a body;

a rotatable member mounted to the body for rotation relative to the body, wherein the rotatable member is located exteriorly of the body and is rotatable relative to the body about an axis of rotation;

an electrically conductive member interconnected with the rotatable member for rotation with the rotatable member;

a magnetic member located within a passage defined by the body and spaced from the rotatable member, wherein the magnetic member interacts with the electrically conductive member to establish eddy current resistance to rotation of the rotatable member upon rotation of the rotatable member; and

an adjustment mechanism interposed between the body and the magnetic member, wherein the adjustment mechanism is configured and arranged to move the magnetic member toward and away from the rotatable member in a direction parallel to the axis of rotation of the rotatable member to vary the eddy current resistance to rotation of the rotatable member.

2. The resistance unit of claim 1, wherein the electrically conductive member is located adjacent a surface defined by the body.

3. The resistance unit of claim 2, wherein the passage defined by the body opens onto the surface of the body.

4. The resistance unit of claim 2, wherein the body defines a first surface adjacent the rotatable member and a second surface facing in a direction opposite the first surface, and wherein the adjustment mechanism includes a manually engageable actuator member located exteriorly of the second surface of the body, and wherein the magnetic member is interconnected with the actuator member such that operation of the actuator member functions to adjust the space between the magnetic member and the electrically conductive member.

5. The resistance unit of claim 4, wherein the adjustment mechanism includes a biasing member interposed between the magnetic member and the body for biasing the magnetic member toward the electrically conductive member.

6. The resistance unit of claim 5, wherein the magnetic member is interconnected with a shaft, and wherein the shaft and the actuator member are threadedly interconnected with each other and wherein the actuator member and the body define facing surfaces in engagement with each other, wherein the threaded interconnection between the shaft and the actuator member is operable to adjust the position of the magnetic member upon rotation of the actuator member.

7. The resistance unit of claim 5, wherein the actuator member defines an engagement area and wherein the body defines a plurality of engagement surfaces, wherein the engagement surfaces are oriented such that engagement of the actuator member engagement area with different ones of the engagement surfaces is operable to vary the spacing between the magnetic member and the electrically conductive member.

8. The resistance unit of claim 1, wherein the electrically conductive member includes vane structure for providing an air moving function upon rotation of the electrically conductive member.

21. The resistance unit of claim 2, wherein the passage extends along a longitudinal axis oriented parallel to the axis of rotation of the rotatable member.

22. The resistance unit of claim 8, further comprising a flywheel interconnected with the rotatable member, wherein the electrically conductive member and the flywheel are located adjacent each other.

23. The resistance unit of claim 22, wherein the electrically conductive member comprises a conductive plate interconnected with the rotatable member and spaced from the flywheel, and wherein the vane structure is located between the conductive plate and the flywheel.

9. A resistance unit, comprising:

a body;

a rotatable member mounted to the body for rotation relative to the body;

an electrically conductive member interconnected with the rotatable member for rotation with the rotatable member, wherein the electrically conductive member includes vane structure for providing an air moving function upon rotation of the electrically conductive member;

a magnetic member carried by the body and spaced from the rotatable member, wherein the magnetic member interacts with the electrically conductive member to establish eddy current resistance to rotation of the rotatable member upon rotation of the rotatable member;

an adjustment mechanism interposed between the body and the magnetic member for varying the space between the magnetic member and the rotatable member to vary the eddy current resistance to rotation of the rotatable member; and

a flywheel interconnected with the rotatable member, wherein the electrically conductive member and the flywheel are located adjacent each other.

10. The resistance unit of claim 9, wherein the electrically conductive member comprises a conductive plate interconnected with the rotatable member and spaced from the flywheel, and wherein the vane structure is located between the conductive plate and the flywheel.

11. In a resistance unit for an exercise device including a body and a rotatable member, wherein the rotatable member is mounted to the body for rotation about an axis of rotation, the improvement comprising an electrically conductive member located exteriorly of the body and interconnected with the rotatable member, a magnetic member carried by the body and spaced from the electrically conductive member, and an adjustment mechanism interposed between the body and the magnetic member, wherein the body defines a pair of oppositely facing external surfaces between which the magnetic member is located, wherein the electrically conductive member is located adjacent a first one of the oppositely facing surfaces and wherein the adjustment mechanism includes an actuator located adjacent a second one of the oppositely facing surfaces, wherein the adjustment mechanism is operable to move the magnetic member toward and away from the electrically conductive member in a direction parallel to the axis of rotation, to vary the space between the magnetic member and the rotatable member, and wherein the magnetic member and the electrically conductive member interact to establish eddy current resistance to rotation of the rotatable member upon rotation of the electrically conductive member, and wherein variation in the space between the magnetic member and the electrically conductive member by operation of the adjustment mechanism is operable to vary the eddy current resistance.

12. The improvement of claim 11, wherein the magnetic member is disposed within a passage defined by the body.

13. The improvement of claim 12, wherein the passage opens onto the first one of the oppositely facing surfaces.

14. The improvement of claims 11, wherein the actuator is rotatable relative to the body, and wherein the adjustment mechanism is configured to interact with the body so as to provide movement of the magnetic member toward and away from the electrically conductive member upon rotation of the actuator relative to the body.

24. The improvement of claim 12, wherein the passage extends along a longitudinal axis oriented parallel to the axis of rotation of the rotatable member.

25. The improvement of claim 11, wherein the electrically conductive member comprises a conductive plate secured to the rotatable member, and further comprising a flywheel interconnected with the rotatable member and located adjacent the conductive plate.

26. The improvement of claim 25, wherein the electrically conductive plate includes vane structure for providing air movement about the body upon rotation of the conductive plate and the rotatable member.

15. In a resistance unit for an exercise device including a body and a rotatable member, the improvement comprising an electrically conductive member interconnected with the rotatable member, a magnetic member carried by the body and spaced from the electrically conductive member, and an adjustment mechanism interposed between the body and the magnetic member, wherein the adjustment mechanism is operable to vary the space between the magnetic member and the rotatable member;

and wherein the magnetic member and the electrically conductive member interact to establish eddy current resistance to rotation of the rotatable member upon rotation of the electrically conductive member; and

wherein variation in the space between the magnetic member and the electrically conductive member by operation of the adjustment mechanism is operable to vary the eddy current resistance; and

wherein the electrically conductive member comprises a conductive plate secured to the rotatable member, and further comprising a flywheel interconnected with the rotatable member and located adjacent the conductive plate.

16. The improvement of claim 15, wherein the electrically conductive plate includes vane structure for providing air movement about the body upon rotation of the conductive plate and the rotatable member.

17. A resistance unit for an exercise device, comprising:

a body;

a rotatable member carried by the body, wherein the rotatable member is rotatable relative to the body about an axis of rotation;

an electrically conductive member interconnected with the rotatable member so as to be rotatable with the rotatable member, wherein the electrically conductive member is located exteriorly of the body; and

magnetic means for interacting with the electrically conductive member to establish eddy current resistance to rotation of the rotatable member through the electrically conductive member, wherein the magnetic means is located within a passage defined by the body and is movable toward and away from the electrically conductive member in a direction parallel to the axis of rotation to vary the eddy current resistance to rotation of the rotatable member through the electrically conductive member.

18. The resistance unit of claim 17, wherein the magnetic means comprises a magnetic member mounted to the body, and adjustment means interconnected with body and with the magnetic member for selectively moving the magnetic member toward and away from the electrically conductive member in a direction parallel to the axis of rotation to vary the eddy current resistance to rotation of the electrically conductive member.

19. The resistance unit of claim 18, wherein the adjustment means comprises actuator means rotatably mounted to the body, and position adjustment means interposed between the actuator means and the magnetic member for adjusting the position of the magnetic member relative to the electrically conductive member in response to rotation of the actuator means.

20. The resistance unit of claim 19, wherein the electrically conductive member is located outwardly of a first surface defined by the body and wherein the actuator means is located outwardly of a second surface defined by the body that faces in a direction away from the first surface, and wherein the actuator means includes an elongated connector member that extends through the passage and is interconnected with the magnetic member.