Method and equipment for removing volatile compounds from air

• US 6,964,695 B2
• Filed: 09/11/2003
• Issued: 11/15/2005
• Est. Priority Date: 03/13/2001
• Status: Expired due to Fees

• Current Assignee: Carbon Technology, Inc.
• Original Assignee: Carbon Technology, Inc.
• Inventors: Crittenden, Barry David, Blackburn, Andrew John, Tennison, Stephen Robert, Place, Roger Nicholas, Rawlinson, Anthony Paul
• Primary Examiner(s): Spitzer, Robert H.
• Application Number:
  US10/660,221
• Publication Number:
  US 20040045438A1
• Time in Patent Office: 796 Days
• Field of Search: 95/90, 951/41, 951/43, 951/48, 959/01, 961/08, 961/22, 96130-133, 961/43, 961/54
• US Class Current: 95/143
• CPC Class Codes: B01D 2253/102 Carbon
• CPC Class Codes: B01D 2253/304 Linear dimensions, e.g. particle shape, diameter
• CPC Class Codes: B01D 2253/306 Surface area, e.g. BET-specific surface
• CPC Class Codes: B01D 2253/342 Monoliths
• CPC Class Codes: B01D 2257/708 Volatile organic compounds V.O.C.'s
• CPC Class Codes: B01D 2259/40081 Counter-current
• CPC Class Codes: B01D 2259/40086 by using a purge gas B01D2259/4009 takes precedence
• CPC Class Codes: B01D 2259/4009 using hot gas
• CPC Class Codes: B01D 53/02 by adsorption, e.g. preparative gas chromatography solid sorbent compositions B01J20/00, preparation of inorganic compounds or elements C01
• CPC Class Codes: B01D 53/0423 Beds in columns
• CPC Class Codes: B01D 53/0438 Cooling or heating systems
• CPC Class Codes: B01D 53/0462 Temperature swing adsorption
• CPC Class Codes: B01J 20/20 comprising free carbon; comprising carbon obtained by carbonising processes
• CPC Class Codes: B01J 20/28042 Shaped bodies; Monolithic structures
• CPC Class Codes: B01J 20/28057 Surface area, e.g. B.E.T specific surface area
• CPC Class Codes: B01J 20/3416 of sorbents or filter aids comprising free carbon, e.g. activated carbon
• CPC Class Codes: B01J 20/3441 Regeneration or reactivation by electric current, ultrasound or irradiation, e.g. electromagnetic radiation such as X-rays, UV, light, microwaves
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
• CPC Class Codes: Y10S 95/901 Activated carbon

Abstract

A regenerable adsorber for removing VOCs from gas streams consists of a porous monolithic carbon which can be regenerated by heating by passing an electric current through it.

Claims

1. A method for removing volatile compounds from air, which method comprises passing the air over an adsorber comprising a monolithic porous carbon to adsorb the volatile compounds, and then passing an electric current through the adsorber to heat the adsorber and drive off at least some of the adsorbed compounds wherein the monolithic porous carbon is made by partially curing a phenolic resin to a solid, comminuting the partially cured resin, sintering the comminuted resin so as to produce a form-stable sintered product and carbonising the form-stable sintered product.

2. A method as claimed in claim 1 wherein the porous carbon monolith has a resistivity of between 0.1 and 50 ohms/m.

3. A method as claimed in claim 1 wherein the porous carbon monolith has a cell structure wherein the channel size is between 0.5 and 1 mm and the wall thickness is between 0.5 and 1 mm and having an open area of between 30 and 60%.

4. A method as claimed in claim 1 wherein the porous carbon monolith has a surface area of at least 700 m^1/g.

5. A method as claimed in claim 1 wherein the adsorber comprises an adsorber bed comprising a plurality of monoliths electrically connected together in series and/or in parallel.

6. A method as claimed in claim 5 wherein a gas flows through the plurality of monoliths.

7. A method as claimed in claim 1 wherein the porous carbon monolith is formed of a plurality of shorter lengths of monolith separated by spaces.

8. A method as claimed in claim 7 wherein the ends of the shorter lengths of monoliths are connected with a metal connector and the ends of the monoliths which are connected are surrounded with a gas impervious plastic which forms a conduit between the ends of the monoliths.

9. A method as claimed in claim 8 wherein the monolith end connection is directly soldered to the metal connector.

10. A method as claimed in claim 8 wherein the monolith end connection is directly soldered to the metal connector and the ends of the carbon monoliths are copper plated.

11. A method as claimed in claim 7 wherein the adsorbed compounds that are driven off from the porous carbon monolith pass through a granular carbon bed.

12. A method as claimed in claim 1 wherein the adsorbed compounds that are driven off from the porous carbon monolith pass through a granular carbon bed.

13. A method as claimed in claim 12 wherein the granular bed comprises one of granular or extruded activated carbon of particle size of 0.1 mm to 2 mm and has a volume of up to 15% of the volume of the porous carbon monolith.

14. A method as claimed in claim 1 wherein the adsorber comprises a plurality of adsorbers and further comprising the steps of, when at least one adsorber has a gas stream containing VOCs passing over it, heating at least one other adsorber by having an electric current passed through it, and when the adsorbed compounds that are driven off from the adsorbing bed reaches a predetermined limit, switching the beds.

15. Apparatus for the regenerable adsorption of VOCs, the apparatus which comprises an adsorber bed which comprises a monolithic porous carbon, wherein the monolithic porous carbon is made by partially curing a phenolic resin to a solid, comminuting the partially cured resin, sintering the comminuted resin so as to produce a form-stable sintered product and carbonising the form-stable sintered product;

a gas inlet and a gas outlet for the adsorber bed, whereby gas or vapor can be passed over the adsorber bed, and means for passing an electric current through the adsorber bed.

16. Apparatus as claimed in claim 15 wherein the monolithic porous carbon has a resistivity of between 0.1 and 50 ohms/m.