Leakage diagnosis apparatus for fuel vapor purge system and method thereof

• US 6,966,214 B2
• Filed: 06/14/2004
• Issued: 11/22/2005
• Est. Priority Date: 06/16/2003
• Status: Expired due to Fees

• Current Assignee: Hitachi, Ltd.
• Original Assignee: Hitachi, Ltd.
• Inventors: Watanabe, Satoru, Hosoya, Hajime
• Primary Examiner(s): Noland, Thomas P.
• Assistant Examiner(s): FITZGERALD, JOHN P
• Application Number:
  US10/865,849
• Publication Number:
  US 20040250604A1
• Time in Patent Office: 526 Days
• Field of Search: 73/497
• US Class Current: 73/49.2
• CPC Class Codes: F02M 25/0809 Judging failure of purge control system

Abstract

In a fuel vapor purge system, an occurrence of leakage in a diagnosis zone is diagnosed, based on data indicating a pressure rise characteristic in the diagnosis zone for when the diagnosis zone is pressurized, and data indicating a pressure drop characteristic in the diagnosis zone after the pressurization of the diagnosis zone is stopped.

Claims

1. A leakage diagnosis apparatus for a fuel vapor purge system, in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising:

a blocking device configured to block a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

a pressurizer that pressurizes said diagnosis zone;

a pressure detector configured to detect a pressure in said diagnosis zone; and

a diagnosis unit that outputs control signals to said blocking device and said pressurizer, and also receives a detection signal as an input signal from said pressure detector, to diagnose an occurrence of leakage in said diagnosis zone,

wherein said diagnosis unit blocks said diagnosis zone by said blocking device, and detects data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized by said pressurizer based on the detection signal from said pressure detector and also detects data indicating a pressure drop characteristic in said diagnosis zone after the pressurization by said pressurizer is stopped, and diagnoses an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said diagnosis unit;

detects the curvature of a pressure change curve during the pressurization by said pressurizer as the data indicating said pressure rise characteristic, and detects a pressure drop amount within a period of time after the stop of pressurization by said pressurizer as the data indicating said pressure drop characteristic;

judges that there is no leakage, when an absolute value of said curvature is smaller than a first threshold, and also said pressure drop amount is smaller than a second threshold;

judges an occurrence of leakage when the absolute value of said curvature is equal to or larger than the first threshold; and

judges an occurrence of leakage when said pressure drop amount is equal to or larger than the second threshold.

2. A leakage diagnosis apparatus for a fuel vapor purge system in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising:

a blocking device configured to block a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

a pressurizer that pressurizes said diagnosis zone;

a pressure detector configured to detect a pressure in said diagnosis zone;

a diagnosis unit that outputs control signals to said blocking device and said pressurizer, and also receives a detection signal as an input signal from said pressure detector, to diagnose an occurrence of leakage in said diagnosis zone; and

a remaining quantity detector configured to detect a remaining fuel quantity in said fuel tank,

wherein said diagnosis unit blocks said diagnosis zone by said blocking device, and detects data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized by said pressurizer based on the detection signal from said pressure detector and also detects data indicating a pressure drop characteristic in said diagnosis zone after the pressurization by said pressurizer is stopped, and diagnoses an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said blocking device blocks a diagnosis zone containing said fuel tank, and

wherein said diagnosis unit corrects the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic based on said remaining fuel quantity detected by said remaining quantity detector, to diagnose an occurrence of leakage based on said corrected data.

3. A leakage diagnosis apparatus for a fuel vapor purge system in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising:

a blocking device configured to block a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

a pressurizer that pressurizes said diagnosis zone;

a pressure detector configured to detect a pressure in said diagnosis zone;

a diagnosis unit that outputs control signals to said blocking device and said pressurizer, and also receives a detection signal as an input signal from said pressure detector, to diagnose an occurrence of leakage in said diagnosis zone; and

a fuel property detector configured to detect a fuel property in said fuel tank,

wherein said diagnosis unit blocks said diagnosis zone by said blocking device, and detects data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized by said pressurizer based on the detection signal from said pressure detector and also detects data indicating a pressure drop characteristic in said diagnosis zone after the pressurization by said pressurizer is stopped, and diagnoses an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said blocking device blocks a diagnosis zone containing said fuel tank, and

wherein said diagnosis unit corrects the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic based on the fuel property detected by said fuel property detector, to diagnose an occurrence of leakage based on said corrected data.

4. A leakage diagnosis apparatus for a fuel vapor purge system according to claim 3, wherein said fuel property detector detects said fuel property based on the data indicating said pressure rise characteristic in said diagnosis zone due to the fuel vapor when said diagnosis zone is blocked by said blocking device.

5. A leakage diagnosis apparatus for a fuel vapor purge system, in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising:

a blocking device configured to block a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

a pressurizer that pressurizes said diagnosis zone;

a pressure detector configured to detect a pressure in said diagnosis zone; and

a diagnosis unit that outputs control signals to said blocking device and said pressurizer, and also receives a detection signal as an input signal from said pressure detector, to diagnose an occurrence of leakage in said diagnosis zone,

wherein said diagnosis unit blocks said diagnosis zone by said blocking device, and detects data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized by said pressurizer based on the detection signal from said pressure detector and also detects data indicating a pressure drop characteristic in said diagnosis zone after the pressurization by said pressurizer is stopped, and diagnoses an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said blocking device;

blocks a diagnosis zone containing said fuel tank; and

comprises a remaining quantity detector configured to detect a remaining fuel quantity in said fuel tank, and

said diagnosis unit suspends the diagnosis of said occurrence of leakage when said remaining fuel quantity is equal to or less than a predetermined amount.

6. A leakage diagnosis apparatus for a fuel vapor purge system, in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising:

a blocking device configured to block a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

a pressurizer that pressurizes said diagnosis zone;

a pressure detector configured to detect a pressure in said diagnosis zone; and

a diagnosis unit that outputs control signals to said blocking device and said pressurizer, and also receives a detection signal as an input signal from said pressure detector, to diagnose an occurrence of leakage in said diagnosis zone,

wherein said diagnosis unit blocks said diagnosis zone by said blocking device, and detects data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized by said pressurizer based on the detection signal from said pressure detector and also detects data indicating a pressure drop characteristic in said diagnosis zone after the pressurization by said pressurizer is stopped, and diagnoses an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said blocking device;

blocks a diagnosis zone containing said fuel tank; and

comprises a remaining quantity detector configured to detect a remaining fuel quantity in said fuel tank, and

said diagnosis unit suspends the diagnosis of said occurrence of leakage when said remaining fuel quantity is equal to or more than a predetermined amount.

7. A leakage diagnosis apparatus for a fuel vapor purge system, in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising:

a blocking device configured to block a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

a pressurizer that pressurizes said diagnosis zone;

a pressure detector configured to detect a pressure in said diagnosis zone; and

a diagnosis unit that outputs control signals to said blocking device and said pressurizer, and also receives a detection signal as an input signal from said pressure detector, to diagnose an occurrence of leakage in said diagnosis zone,

wherein said diagnosis unit blocks said diagnosis zone by said blocking device, and detects data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized by said pressurizer based on the detection signal from said pressure detector and also detects data indicating a pressure drop characteristic in said diagnosis zone after the pressurization by said pressurizer is stopped, and diagnoses an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said blocking device blocks a diagnosis zone containing said fuel tank, and

said diagnosis unit suspends the diagnosis of occurrence of leakage when a pressure rise amount in said diagnosis zone due to the fuel vapor for when said diagnosis zone is blocked by said blocking device, does not reach a predetermined value within a period of time.

8. A leakage diagnosis method for a fuel vapor purge system, in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising the steps of:

blocking a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

pressurizing said diagnosis zone;

detecting the pressure in said diagnosis zone;

detecting data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized in a state where said diagnosis zone is blocked;

detecting data indicating a pressure drop characteristic in said diagnosis zone after the pressurization of said diagnosis zone is stopped; and

diagnosing an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said step of detecting the data indicating said pressure rise characteristic;

detects the curvature of a pressure change curve during the pressurization of said diagnosis zone as the data indicating said pressure rise characteristic, and

wherein said step of detecting the data indicating said pressure drop characteristic;

detects a pressure drop amount within a period of time after the stop of pressurization of said diagnosis zone,

wherein said step of diagnosing an occurrence of leakage comprises the steps of;

judging that there is no leakage, when an absolute value of said curvature is smaller than a first threshold, and also said pressure drop amount is smaller than a second threshold;

judging an occurrence of leakage when the absolute value of said curvature is equal to or larger than the first threshold; and

judging an occurrence of leakage when said pressure drop amount is equal to or larger than the second threshold.

9. A leakage diagnosis method for a fuel vapor purge system, in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising the steps of:

blocking a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

pressurizing said diagnosis zone;

detecting the pressure in said diagnosis zone;

detecting data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized in a state where said diagnosis zone is blocked;

detecting data indicating a pressure drop characteristic in said diagnosis zone after the pressurization of said diagnosis zone is stopped; and

diagnosing an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said step of blocking the diagnosis zone blocks a diagnosis zone containing said fuel tank, and

further comprises the steps of;

detecting a remaining fuel quantity in said fuel tank; and

correcting the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic based on said remaining fuel quantity.

10. A leakage diagnosis method for a fuel vapor purge system, in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising the steps of:

blocking a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

pressurizing said diagnosis zone;

detecting the pressure in said diagnosis zone;

detecting data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized in a state where said diagnosis zone is blocked;

detecting data indicating a pressure drop characteristic in said diagnosis zone after the pressurization of said diagnosis zone is stopped; and

diagnosing an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said step of blocking the diagnosis zone blocks a diagnosis zone containing said fuel tank, and

further comprises the steps of;

detecting a fuel property in said fuel tank; and

correcting the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic based on said fuel property.

11. A leakage diagnosis method for a fuel vapor purge system according to claim 10, wherein said step of detecting the property of fuel further comprises the steps of:

detecting the data indicating said pressure rise characteristic in said diagnosis zone due to the fuel vapor when said diagnosis zone is blocked; and

detecting said fuel property, based on the data indicating said pressure rise characteristic due to the fuel vapor.

12. A leakage diagnosis method for a fuel vapor purge system, in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising the steps of:

blocking a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

pressurizing said diagnosis zone;

detecting the pressure in said diagnosis zone;

detecting data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized in a state where said diagnosis zone is blocked;

detecting data indicating a pressure drop characteristic in said diagnosis zone after the pressurization of said diagnosis zone is stopped; and

diagnosing an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said step of blocking the diagnosis zone blocks a diagnosis zone containing said fuel tank, and

further comprises the steps of;

detecting a fuel quantity in said fuel tank; and

suspending the diagnosis of occurrence of leakage when said remaining fuel quantity is equal to or less than a predetermined amount.

13. A leakage diagnosis method for a fuel vapor purge system, in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising the steps of:

blocking a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

pressurizing said diagnosis zone;

detecting the pressure in said diagnosis zone;

detecting data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized in a state where said diagnosis zone is blocked;

detecting data indicating a pressure drop characteristic in said diagnosis zone after the pressurization of said diagnosis zone is stopped; and

diagnosing an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said step of blocking the diagnosis zone blocks a diagnosis zone containing said fuel tank, and

further comprises the steps of;

detecting a fuel quantity in said fuel tank; and

suspending the diagnosis of occurrence of leakage when said remaining fuel quantity is equal to or larger than a predetermined amount.

14. A leakage diagnosis method for a fuel vapor purge system, in which fuel vapor generating in a fuel tank is trapped in a canister via an evaporation passage, and the fuel vapor trapped in said canister is purged, via a purge passage, into an intake passage of an internal combustion engine, comprising the steps of:

blocking a diagnosis zone containing at least one of said fuel tank, said evaporation passage, said canister and said purge passage;

pressurizing said diagnosis zone;

detecting the pressure in said diagnosis zone;

detecting data indicating a pressure rise characteristic in said diagnosis zone for when said diagnosis zone is pressurized in a state where said diagnosis zone is blocked;

detecting data indicating a pressure drop characteristic in said diagnosis zone after the pressurization of said diagnosis zone is stopped; and

diagnosing an occurrence of leakage in said diagnosis zone based on the data indicating said pressure rise characteristic and the data indicating said pressure drop characteristic,

wherein said step of blocking the diagnosis zone blocks a diagnosis zone containing said fuel tank, and

further comprises the step of;

suspending the diagnosis of occurrence of leakage when a pressure rise amount in said diagnosis zone due to the fuel vapor for when said diagnosis zone is blocked, does not reach a predetermined value within a period of time.