Method and apparatus for controlling fan motor

• US 6,967,453 B2
• Filed: 03/05/2003
• Issued: 11/22/2005
• Est. Priority Date: 03/07/2002
• Status: Expired due to Fees

• Current Assignee: ABBYY (ABBYY Software)
• Original Assignee: Abb Oy (ABB Limited)
• Inventors: Miettinen, Erkki
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US10/503,073
• Publication Number:
  US 20050099147A1
• Time in Patent Office: 993 Days
• Field of Search: 318/138, 318/254, 318/439, 318471-473, 318720-724, 318798-803, 318807-817
• US Class Current: 318/471
• CPC Class Codes: F04D 27/004 by varying driving speed
• CPC Class Codes: H02M 7/53875 with analogue control of three-phase output
• CPC Class Codes: H02P 27/04 using variable-frequency supply voltage, e.g. inverter or converter supply voltage
• CPC Class Codes: H02P 29/60 Controlling or determining the temperature of the motor or of the drive H02P29/02 takes precedence
• CPC Class Codes: H05K 7/20209 Thermal management, e.g. fan control
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A method and an apparatus for controlling a fan motor which is arranged to arranged to cool an object to be cooled and to be controlled by an inverter whose output is connected to the fan motor. The method of the invention comprises steps of determining the temperature of the object to be cooled or a variable proportional to the temperature to form a control variable, controlling the frequency of the inverter output voltage on the basis of the control variable, and controlling the effective value of the inverter output voltage on the basis of the control variable.

Claims

1. A method of controlling a fan motor which is arranged to cool a substantially closed structure to be cooled, and arranged to be controlled by an inverter whose output is connected to the fan motor and which comprises output switching components, zero diodes connected in parallel with them and gate drivers, which are arranged to control the switching components of the inverter output according to switching instructions, the method comprising the steps of

determining the temperature of the object to be cooled or a variable proportional to the temperature to form a control variable,

controlling the frequency of the inverter output voltage on the basis of the control variable, and

controlling the effective value of the inverter output voltage on the basis of the control variable, wherein the control of the effective value of the inverter output voltage comprises a step where common control information is produced for the gate drivers on the basis of a control signal, the control information being used for controlling the switching components of the inverter output to a non-conductive state.

2. A method according to claim 1, wherein the control information common to the gate drivers is a pulse width modulated signal which is supplied to the gate drivers so that the switching components can be controlled to the non-conductive state and kept in the non-conductive state depending on the pulses of the pulse width modulated signal.

3. A method according to claim 1, wherein the lower the determined temperature or a variable proportional thereto, the longer is the control information common to the gate drivers used to control the switching components of the input to the non-conductive state.

4. A method according to claim 1 where the fan motor comprises three-phase winding, wherein the control of the inverter output frequency and the effective value comprises the steps of

forming phase-specific switching sequences for the switching components of the inverter output, the frequency of the sequences being responsive to the control variable,

forming switching instructions depending on the pulse form of the phase-specific switching sequences and the control variable, and

controlling the switching components according to the switching instructions and the control information common to all gate drivers.

5. A method according to claim 4, wherein the forming of the switching sequences for the switching components comprises the step of

forming a pulse sequence whose pulse ratio is essentially one and whose frequency changes as the determined control variable changes, and

forming phase-specific switching sequences from the formed pulse sequence so that the frequency of each phase-specific switching sequence is the same and the phase shift between the phase-specific switching sequences is 120°

.

6. A method according to claim 4, wherein the control of switching components according to the switching instructions comprises a step where the switching components are controlled by the gate drivers.

7. An apparatus for controlling a fan motor, which is arranged to cool a substantially closed structure to be cooled, and arranged to be controlled by an inverter whose output is connected to the fan motor and which comprises output switching components, zero diodes connected in parallel with them and gate drivers, which are arranged to control the inverter output switching components according to switching instructions, the apparatus comprising

means for forming a control variable on the basis of the temperature of the object to be cooled or a variable proportional to the temperature,

means for controlling the frequency of the inverter output voltage on the basis of the control variable, and

means for controlling the effective value of the inverter output voltage on the basis of the control variable, wherein the means for controlling the effective value of the inverter output voltage comprise means which produce common control information for the gate drivers on the basis of a control signal, the control information being used for controlling the switching components of the inverter output to a non-conductive state.

8. An apparatus according to claim 7, wherein the means for producing control information common to the gate drivers produce a pulse width modulated signal which is supplied to the gate drivers so that the switching components can be controlled to the non-conductive state and kept in the non-conductive state depending on the pulses of the pulse width modulated signal.

9. An apparatus according to claim 7, wherein the means for producing common control information comprise a comparator circuit and an oscillator circuit, which is arranged to produce a triangular voltage signal, the comparator circuit being arranged to compare the control variable to the triangular voltage produced by the oscillator circuit and, as a result of the comparison, produce a pulse width modulated signal for use as common control information.

10. An apparatus according to claim 7, wherein the means for controlling the inverter output frequency and the effective value comprise

means for forming phase-specific switching sequences for the switching components of the inverter output, the frequency of the sequences being responsive to the control variable,

means for forming switching instructions depending on the pulse form of the phase-specific switching sequences and the control variable, and

means for controlling the switching components according to the switching instructions.

11. An apparatus according to claim 10, wherein the means for forming phase-specific switching sequences for switching components comprise

means for forming a pulse sequence whose pulse ratio is substantially one and whose frequency changes as the determined control variable changes, and

means for forming phase-specific switching sequences from the formed pulse sequence so that the frequency of each phase-specific switching sequence is the same and the phase shift between the phase-specific switching sequences is 120 °

.

12. An apparatus according to claim 7, wherein the gate drivers comprise first inputs (In) to which phase-specific switching sequences are connected, and second inputs ({overscore (SD)}) to which the control information common to all gate drivers is connected, in which case the control information common to all gate drivers can be used to control all switching components of the output to the non-conductive state so that the effective value of the output voltage can be controlled to the non-conductive state.