Soft tissue repair system

• US 6,972,027 B2
• Filed: 06/26/2002
• Issued: 12/06/2005
• Est. Priority Date: 06/26/2002
• Status: Expired due to Term

• Current Assignee: Stryker Corporation
• Original Assignee: Stryker Endoscopy (Stryker Corporation)
• Inventors: Miller, M. Todd, Fallin, T. Wade, Baker, Gordon
• Primary Examiner(s): Jackson, Gary
• Application Number:
  US10/180,901
• Publication Number:
  US 20040002734A1
• Time in Patent Office: 1,259 Days
• Field of Search: 606/232, 606/139, 241/15.H, 241/15.K
• US Class Current: 606/232
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/0404 Buttons
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors
• CPC Class Codes: A61B 2017/0412 having anchoring barbs or pins extending outwardly from suture anchor body
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening
• CPC Class Codes: A61B 2017/0427 having anchoring barbs or pins extending outwardly from the anchor body
• CPC Class Codes: A61B 2017/0438 slotted, i.e. having a longitudinal slot for enhancing their elasticity
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot
• CPC Class Codes: A61B 2017/0459 Multiple holes in the anchor through which the suture extends and locking the suture when tension is applied
• CPC Class Codes: A61B 2017/0464 for soft tissue
• CPC Class Codes: A61B 2017/0496 for tensioning sutures
• CPC Class Codes: A61B 2017/0646 for insertion into cartillege, e.g. meniscus

Abstract

A suture anchor delivery system includes a handle having a needle extending therefrom. A suture anchor assembly is slidably received on the needle. The suture anchor assembly includes a proximal anchor, a distal anchor, and a suture extending therebetween. The suture is secured to the proximal anchor by forming a loop in the suture and passing the loop at least partially through a passageway in the proximal anchor. One end of the suture is then secured to the distal anchor. The other end of the suture is passed through the loop and terminates in a free end to selectively lock the suture against the proximal anchor. A retraction line is passed through the loop to allow a surgeon to selectively adjust the length of the suture between the two anchors and/or to selectively unlock the suture from the proximal anchor.

Claims

1. A suture anchor assembly comprising:

an anchor having a first passageway and an enclosed second passageway extending through at least a portion of the anchor;

a suture comprising a proximal end and an opposing distal end, a portion of the suture between the proximal end and the distal end being formed into a loop, the loop being at least partially passed through the first passageway, at least one of the proximal end or the distal end of the suture being passed through the loop such that pulling on at least one of the proximal end or the distal end of the suture that is passed through the loop causes the suture to selectively lock against the anchor, a portion of the proximal end or the distal end of the suture that is passed through the loop passing through the enclosed second passageway before passing through the loop; and

a retraction line threaded through the loop of the suture such that the application of tension by the retraction line on the loop causes the suture to selectively unlock from the anchor.

2. A suture anchor assembly as recited in claim 1, further comprising a third passageway extending through at least a portion of the anchor, a portion of the proximal end or the distal end of the suture that is not passed through the loop passing through the third passageway.

3. A suture anchor assembly as recited in claim 1, further comprising a channel recessed along the length of the anchor, the channel intersecting with the first passageway and the enclosed second passageway.

4. A suture anchor assembly as recited in claim 1, further comprising a second anchor, the suture being secured to the second anchor distal of the loop.

5. A suture anchor assembly comprising:

an anchor having a first passageway and a spaced apart second passageway each extending through at least a portion of the anchor;

a suture comprising a proximal end and an opposing distal end, a portion of the suture between the proximal end and the distal end passing through the first passageway and the second passageway so as to form a loop, the loop being coiled so as to form a closed loop, at least one of the proximal end or the distal end of the suture being passed through the loop such that pulling on at least one of the proximal end or distal end of the suture that is passed through the loop causes the suture to selectively lock against the anchor; and

a retraction line threaded through the loop of the suture such that the application of tension by the retraction line on the loop causes the suture to selectively unlock from the anchor, at least one of the proximal end or the distal end of the suture and the retraction line passing through the closed loop.

6. The suture anchor assembly recited in claim 5, wherein the proximal end of at least one of the proximal end or the distal end of the suture is passed through the loop.

7. The suture anchor assembly recited in claim 5, further comprising a third passageway extending through the anchor, the suture passing through the third passageway prior to passing through the loop.

8. A suture anchor assembly comprising:

an anchor comprising;

a top surface and an opposing bottom surface;

an elongated channel recessed into the bottom surface; and

an enclosed first passageway and a spaced apart enclosed second passageway extending from the top surface to the channel;

a suture comprising a proximal end and an opposing distal end, a portion of the suture between the proximal end and the distal end being formed into a loop, the loop being at least partially passed through the enclosed first passageway, at least one of the proximal end or the distal end of the suture being passed through the enclosed second passageway and then through the loop such that pulling on the proximal end or the distal end of the suture that is passed through the loop causes the suture to selectively lock against the anchor.

9. A suture anchor assembly as recited in claim 8, further comprising a retraction line threaded through the loop of the suture such that tension can be applied on the loop through the retraction line.

10. A suture anchor assembly as recited in claim 8, wherein the anchor further comprises a third passageway, wherein the proximal end or the distal end of the suture that is not passed through the loop is passed through the third passageway.

11. A suture anchor assembly as recited in claim 10, further comprising a second anchor, wherein the proximal end or the distal end of the suture that is not passed through the loop is secured to the second anchor.

12. A suture anchor assembly as recited in claim 11, further comprising a channel recessed on the anchor, the channel intersecting with the first passageway and the second passageway.

13. A suture anchor assembly comprising:

a first anchor;

a second anchor having a first passageway extending through at least a portion thereof;

a suture comprising a proximal end and an opposing distal end, a portion of the suture between the proximal end and the distal end being formed into a loop, the loop being passed into the first passageway, at least one of the proximal end or the distal end of the suture being passed through the loop, the suture being secured to the first anchor at a location distal of the loop;

a retraction line threaded through the loop of the suture such that tension can be applied to the loop through the retraction line; and

a tubular needle having an interior surface and an exterior surface extending between a proximal end and an opposing distal end, the interior surface bounding a passage, a slot extending between the interior surface of the needle and the exterior surface of the needle and running from the distal end of the needle toward the proximal end thereof, the first anchor and the second anchor being slidably received in the passage of the tubular needle.

14. The suture anchor assembly as recited in claim 13, wherein the first anchor further comprises an outwardly projecting flexible prong.

15. The suture anchor assembly as recited in claim 13, wherein the second anchor further comprises a channel recessed on the second anchor, the channel intersecting with the first passageway.

16. The suture anchor assembly as recited in claim 13, further comprising a second passageway extending through at least a portion of the second anchor, the suture passing through the second passageway.

17. A suture anchor delivery system comprising:

a tubular needle having an interior surface and an exterior surface extending between a proximal end and an opposing distal end, the interior surface bounding a passage, a slot extending between the interior surface of the needle and the exterior surface of the needle and running from the distal end of the needle toward the proximal end thereof;

a first anchor comprising;

a body slidably received within the passage of the needle;

a neck extending from the body, the neck passing through the slot of the needle so that the neck outwardly projects beyond the exterior surface of the needle; and

a flexible prong projecting from at least a portion of the neck or the body and resiliently biasing against the interior surface of the needle; and

a suture secured to the first anchor.

18. The suture anchor delivery system as recited in claim 17, further comprising:

the suture comprising a proximal end and an opposing distal end; and

a second anchor slidably received within the passage of the needle, the second anchor having a first passageway extending through at least a portion thereof, wherein a portion of the suture between the proximal end and the distal end being formed into a loop, the loop being at least partially passed through the first passageway, at least one of the proximal end or the distal end of the suture being passed through the loop, the suture being secured to the first anchor at a location distal of the loop.

19. The suture anchor delivery system as recited in claim 18, further comprising a retraction line threaded through the loop of the suture such that tension can be applied to the loop through the retraction line.

20. The suture anchor delivery system as recited in claim 19, wherein the proximal end of the suture is passed through the loop.

21. The suture anchor delivery system as recited in claim 19, wherein both the proximal end and the distal end of the suture is passed through the loop.

22. The suture anchor delivery system as recited in claim 18, wherein the second anchor further comprises a channel recessed on the second anchor, the channel intersecting with the first passageway.

23. The suture anchor delivery system as recited in claim 22, wherein a portion of the suture and at least a portion of the retraction line travel continually in the passage of the needle from the loop of the suture toward the proximal end of the needle.

24. The suture anchor delivery system as recited in claim 18, further comprising a handle disposed at the proximal end of the tubular needle.

25. The suture anchor delivery system as recited in claim 24, further comprising a sleeve disposed over a proximal portion of the tubular needle, the sleeve operable within the handle to selectively advance the second anchor toward the distal end of the tubular needle.

26. A suture anchor delivery system comprising:

a tubular needle having an interior surface and an exterior surface extending between a proximal end and an opposing distal end, the interior surface bounding a passage, a slot extending between the interior surface of the needle and the exterior surface of the needle and running from the distal end of the needle toward the proximal end thereof;

a handle positioned at the proximal end of the needle;

a first anchor at least partially slidably disposed within the passage of the needle;

a second anchor at least partially slidably disposed within the passage of the needle proximal of the first anchor, the second anchor having a first passageway extending through at least a portion thereof so as to communicate with the passage of the needle; and

a suture comprising a proximal end and an opposing distal end, a portion of the suture between the proximal end and the distal end being formed into a loop, the loop being at least partially passed through the first passageway of the second anchor, at least one of the proximal end or the distal end of the suture being passed through the loop, a portion of the suture traveling continually in the passage of the needle from the loop of the suture to the handle.

27. A suture anchor delivery system as recited in claim 26, further comprising a retraction line treaded through the loop of the suture, at least a portion of the retraction line traveling continually in the passage of the needle from the loop of the suture to the handle.

28. The suture anchor delivery system as recited in claim 26, wherein a shoulder projects into the slot of the tubular needle so as to retain the first anchor within the passage of the needle.

29. The suture anchor delivery system as recited in claim 26, wherein the first anchor comprises a flexible prong resiliently biasing against the interior surface of the needle.

30. The suture anchor delivery system as recited in claim 26, further comprises a channel recessed on the second anchor, the channel intersecting with the first passageway.

31. The suture anchor delivery system as recited in claim 26, wherein a portion of the suture and at least a portion of the retraction line travel continually in the passage of the needle from the loop of the suture toward the proximal end of the needle.

32. The suture anchor delivery system as recited in claim 26, further comprising a sleeve disposed over a proximal portion of the tubular needle, the sleeve operable to selectively advance the second anchor toward the distal end of the tubular needle.

33. A method for securing a suture on an anchor wherein a suture comprises a proximal end and an opposing distal end, a portion of the suture between the proximal end and the distal end being formed into a loop, the loop being passed at least partially through a passageway formed on the anchor, at least one of the proximal end or the distal end of the suture being passed through the loop, the method comprising:

while holding securely the proximal end or the distal end of the suture that is passed through the loop, pulling on a retention line passing through the loop of the suture so as to remove any unwanted slack from the suture distal of the loop by enlarging the loop;

pulling on the proximal end or distal end of the suture that is passed through the loop so as to remove slack from the loop and selectively lock the suture to the anchor; and

removing the retention line from the loop.

34. The method as recited in claim 33, further comprising pulling on the retention line to selectively unlock the suture from the anchor.

35. A method for repairing soft tissue comprising:

placing a first anchor into soft tissue, a suture being connected to the first anchor;

placing a second anchor into soft tissue at a distance from the first anchor, the suture passing through at least a portion of the second anchor and terminating at a free end; and

pulling on a retraction line extending through a loop formed on the suture so as to decrease the length of suture between the first anchor and the second anchor while the first anchor and the second anchor are substantially retained in place.

36. The method as recited in claim 35, further comprising pulling on the free end of the suture so as to selectively lock the suture to the second anchor.

37. The method as recited in claim 36, further comprising pulling on the retraction line so as to selectively unlock the suture on the second anchor.

38. A suture anchor assembly comprising:

an anchor having a first passageway, second passageway, and a third passageway each extending through at least a portion of the anchor;

a suture comprising a proximal end and an opposing distal end, a portion of the suture between the proximal end and the distal end passing through the first passageway and the second passageway so as to form a loop, at least one of the proximal end or the distal end of the suture being passed through the loop such that pulling on at least one of the proximal end or distal end of the suture that is passed through the loop causes the suture to selectively lock against the anchor, the suture also passing through the third passageway prior to passing through the loop; and

a retraction line threaded through the loop of the suture such that the application of tension by the retraction line on the loop causes the suture to selectively unlock from the anchor.

39. A suture anchor assembly comprising:

a first anchor having an outwardly projecting flexible prong;

a second anchor having a first passageway extending through at least a portion thereof;

a suture comprising a proximal end and an opposing distal end, a portion of the suture between the proximal end and the distal end being formed into a loop, the loop being passed into the first passageway, at least one of the proximal end or the distal end of the suture being passed through the loop, the suture being secured to the first anchor at a location distal of the loop; and

a retraction line threaded through the loop of the suture such that tension can be applied to the loop through the retraction line.