Apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system

• US 6,974,559 B2
• Filed: 02/26/2003
• Issued: 12/13/2005
• Est. Priority Date: 02/26/2003
• Status: Active Grant

• Current Assignee: Johnson Matthey Process Technologies Inc. (Johnson Matthey PLC)
• Original Assignee: Intercat Equipment, Inc.
• Inventors: Evans, Martin
• Primary Examiner(s): NECKEL, ALEXA DOROSHENK
• Application Number:
  US10/374,450
• Publication Number:
  US 20040166032A1
• Time in Patent Office: 1,021 Days
• Field of Search: 422/105, 422/107, 422/108, 422/110, 422/111, 422/112, 422/113, 422/139, 422/140, 422/141, 422/145, 208/146, 208/152
• US Class Current: 422/110
• CPC Class Codes: B01J 2208/00539 Pressure
• CPC Class Codes: B01J 2208/00619 Controlling the weight
• CPC Class Codes: B01J 2208/00752 Feeding
• CPC Class Codes: B01J 2219/00198 at the reactor inlet
• CPC Class Codes: B01J 2219/00231 at the reactor inlet
• CPC Class Codes: B01J 8/0015 Feeding of the particles in the reactor; Evacuation of the particles out of the reactor
• CPC Class Codes: B01J 8/18 with fluidised particles combustion apparatus with fluidised bed in general F23C10/00; furnaces with fluidised bed F27B15/00
• CPC Class Codes: C10G 11/18 according to the "fluidised-bed" technique
• CPC Class Codes: C10G 11/187 Controlling or regulating

Abstract

A method and apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system are provided. In one embodiment, apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system includes a low pressure storage vessel coupled to a pressure vessel that defines a high pressure side of the apparatus, where the determination of the amount of catalyst transferred is made on the low pressure side of the apparatus.

Claims

1. Apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system, comprising:

a low pressure storage vessel;

a pressure vessel rigidly coupled to a supporting surface having an outlet adapted to be coupled to a fluid catalytic cracking unit and an inlet;

a pressure control device coupled to the pressure vessel and configured to selectively pressurize the pressure vessel relative to the storage vessel; and

a metering device coupling the storage vessel to the inlet of the pressure vessel.

2. The apparatus of claim 1, further comprising:

at least one load cell adapted to provide a metric indicative of a weight of the storage vessel.

3. The apparatus of claim 2, wherein the metering device comprises:

a control valve coupled to a discharge port in the storage vessel.

4. The apparatus of claim 3, further comprising:

a control module coupled to the control valve and the at least one load cell, wherein the control module is adapted to control the operation of the control valve based at least in part upon the interpretation of signals received from the load cells.

5. The apparatus of claim 1, wherein the metering device comprises:

a dispensing device; and

at least one sensor adapted to provide a metric from which the amount of catalyst transferred from the low pressure storage vessel to the pressure vessel through the dispensing device may be resolved.

6. The apparatus of claim 5, wherein the dispensing device is at least one of a shut-off valve, rotary valve, or positive displacement pump.

7. The apparatus of claim 5, wherein the sensor is at least one of a optical transducer, capacitance device, sonic transducer, mass flow controller, or load cell.

8. The apparatus of claim 1, wherein the pressure control device is capable of increasing the pressure within the pressure vessel above at least 10 pounds per square inch.

9. The apparatus of claim 1, further comprising:

a fluid source rigidly coupled to the pressure vessel.

10. The apparatus of claim 1, further comprising:

a second low pressure storage vessel; and

a second metering device coupling the storage vessel to the pressure vessel.

11. The apparatus of claim 1, wherein the pressure control device is capable of increasing the pressure within the pressure vessel above at least 20 pounds per square inch.

12. Apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system, comprising:

a low pressure storage vessel;

a pressure vessel having an outlet adapted to be coupled to a fluid catalytic cracking unit;

a control valve coupling a discharge port in the storage vessel to an inlet port of the pressure vessel; and

at least one load cell adapted to provide a metric indicative of a weight of the storage vessel.

13. The apparatus of claim 12, further comprising:

a pressure control device rigidly coupled to the pressure vessel and capable of increasing the pressure within the pressure vessel above at least 10 pounds per square inch; and

a fluid source rigidly coupled to the pressure vessel.

14. The apparatus of claim 12, further comprising:

a second low pressure storage vessel; and

a second metering device coupling the storage vessel to the pressure vessel.

15. Apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system, comprising:

a low pressure storage vessel;

a pressure vessel rigidly coupled to a supporting surface and having an outlet adapted to be coupled to a fluid catalytic cracking unit and an inlet, the pressure vessel selectively isolatable from the storage vessel; and

a metering device coupling the storage vessel to the inlet of the pressure vessel.

16. Apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system, comprising:

a low pressure storage vessel;

a pressure vessel rigidly coupled to a supporting surface and having an outlet adapted to be coupled to a fluid catalytic cracking unit and an inlet, the pressure vessel selectively isolatable from the storage vessel;

a metering device coupling the storage vessel to the in let of the pressure vessel; and

at least one sensor adapted to provide a metric from which the amount of catalyst transferred from the low pressure storage vessel to the pressure vessel through the dispensing device may be resolved.