Closed-loop control system

• US 6,975,087 B1
• Filed: 08/06/2004
• Issued: 12/13/2005
• Est. Priority Date: 08/06/2004
• Status: Active Grant

• Current Assignee: BWI Company Limited SA (Shougang Corporation)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Crabill, Monty L., Disser, Robert J.
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US10/912,998
• Time in Patent Office: 494 Days
• Field of Search: 318/590, 318/596, 318/599, 318/609, 318/610, 318/611, 318/621, 318/632, 318/672
• US Class Current: 318/590
• CPC Class Codes: G05B 11/42 for obtaining a characteristic which is both proportional and time-dependent, e.g. P. I., P. I. D.
• CPC Class Codes: G05B 13/024 in which a parameter or coefficient is automatically adjusted to optimise the performance

Abstract

A control system for operating a device. The control system comprises a plurality of command elements generating command signals and a control element having a plurality of control modes. Each control mode includes a transfer function output effective to operate the device in a predetermined manner and is selectable in accordance with the status of at least one of the command signals. The transfer function output of a nonselected control mode is made to substantially track the transfer function output of a selected control mode such that the transfer function output of the nonselected control mode is substantially similar in magnitude to the transfer function output of the selected mode when the control element selects the nonselected mode. A method employs the system.

Claims

1. A control system for operating a device, comprising:

a plurality of command elements generating command signals; and

a control element having a plurality of control modes, each control mode including a transfer function effective with a corresponding command signal as an input to operate the device in a predetermined manner and being selectable in accordance with the status of at least one of the command signals, wherein the transfer function output of a nonselected control mode is made to substantially track the transfer function output of a selected control mode such that the transfer function output of the nonselected control mode is substantially similar in magnitude to the transfer function output of the selected mode when the control element selects the nonselected mode.

2. The control system of claim 1 wherein the control element further comprises:

a proportional-integral control element; and

an error signal generator adapted to;

measure the difference between a feedback signal from the device and at least one of the command signals, and

generate an error signal that is coupled to the proportional-integral element,

wherein the proportional-integral control element receives the error signal and generates a correction signal in accordance with predetermined criteria.

3. The control system of claim 2 wherein the feedback signal is one of a position, velocity, direction, flow, pressure and torque feedback signal.

4. The control system of claim 1 wherein the control system is one of a plurality of control systems cooperating in a larger system.

5. The control system of claim 1 wherein the control element further comprises a control mode selection element adapted to select a control mode in accordance with predetermined criteria.

6. The control system of claim 5 wherein the control element includes a computing device and the predetermined criteria is a set of instructions.

7. The control system of claim 1 wherein the control modes include at least one of a voltage control mode and a current control mode.

8. The control system of claim 1 wherein the control element further includes a device drive.

9. The control system of claim 8 wherein the device drive is one of a pulse width modulated drive, a linear drive, a phase-controlled drive, and a fluid drive.

10. The control system of claim 1 wherein the device is an electric motor, a first command signal is a motor voltage command signal, and a second command signal is a current command signal.

11. The control system of claim 10, further comprising a third command element generating a bus voltage command signal.

12. The control system of claim 1 wherein the device is a hydraulic motor, a first command signal is a hydraulic motor flow command signal, and a second command signal is a hydraulic motor pressure command signal.

13. The control system of claim 12, further comprising a third command element generating a hydraulic fluid accumulator pressure command signal.

14. The control system of claim 1 wherein the control system is effective to reduce integral windup when changing from a selected control mode to a nonselected control mode.

15. The control system of claim 14 wherein the control element limits overshoot of a controlled parameter when changing from a selected control mode to a nonselected control mode.

16. The control system of claim 14 wherein the control element changes from a selected control mode to a nonselected control mode while limiting integral windup-induced switching delay of a drive portion of the control element.

17. A control system for operating a device, comprising:

a first command element generating a first command signal;

a second command element generating a second command signal; and

a control element having at least two control modes, each control mode including a transfer function output effective to operate the device in a predetermined manner and being selectable in accordance with the status of at least one of the first command signal and second command signal, wherein the transfer function output of a nonselected control mode is made to substantially track the transfer function output of a selected control mode such that the transfer function output of the nonselected control mode is similar in magnitude to the transfer function output of the selected mode when the control element selects the nonselected mode.

18. The control system of claim 17 wherein the control element further comprises:

a proportional-integral control element; and

an error signal generator adapted to;

measure the difference between a feedback signal from the device and at least one of the first and second command signals, and

generate an error signal that is coupled to the proportional-integral element,

wherein the proportional-integral control element receives the error signal and generates a correction signal in accordance with predetermined criteria.

19. The control system of claim 18 wherein the feedback signal is one of a position, velocity, direction, flow, pressure and torque feedback signal.

20. The control system of claim 17 wherein the control system is one of a plurality of control systems cooperating in a larger system.

21. The control system of claim 17 wherein the control element further comprises a control mode selection element adapted to select a control mode in accordance with predetermined criteria.

22. The control system of claim 21 wherein the control element includes a computing device and the predetermined criteria is a set of instructions.

23. The control system of claim 17 wherein the control modes include at least one of a voltage control mode and a current control mode.

24. The control system of claim 17 wherein the control element further includes a device drive.

25. The control system of claim 24 wherein the device drive is one of a pulse width modulated drive, a linear drive, a phase-controlled drive and a fluid drive.

26. The control system of claim 17 wherein the device is an electric motor, the first command signal is a motor voltage command signal, and the second command signal is a motor current command signal.

27. The control system of claim 26, further comprising a third command element generating a bus voltage command signal.

28. The control system of claim 17 wherein the device is a hydraulic motor, the first command signal is a hydraulic motor flow command signal, and the second command signal is a hydraulic motor pressure command signal.

29. The control system of claim 28, further comprising a third command element generating a hydraulic fluid pressure accumulator signal.

30. The control system of claim 17 wherein the control element limits integral windup when changing from a selected control mode to a nonselected control mode.

31. The control system of claim 30 wherein the control element limits overshoot of a controlled parameter when changing from a selected control mode to a nonselected control mode.

32. The control system of claim 30 wherein the control element changes from a selected control mode to a nonselected control mode while limiting integral windup-induced switching delay of a drive portion of the control element.

33. A method for operating a device, comprising the steps of:

generating a first command signal;

generating a second command signal;

selecting from a plurality of control modes in accordance with the status of at least one of the first and second command signals, each control mode including a transfer function output effective to operate the device in a predetermined manner; and

adjusting the transfer function output of a nonselected control mode to substantially track the transfer function output of a selected control mode such that the transfer function output of the nonselected control mode is similar in magnitude to the transfer function output of the selected mode when the nonselected mode is selected.

34. A method for operating a device, comprising the steps of:

generating a plurality of command signals;

selecting from a plurality of control modes, each control mode including a transfer function output effective to operate the device in a predetermined manner and being selectable in accordance with the status of at least one of the command signals, each control mode including a transfer function output effective to operate the device in a predetermined manner; and

adjusting the transfer function output of a nonselected control mode to substantially track the transfer function output of a selected control mode such that the transfer function output of the nonselected control mode is similar in magnitude to the transfer function output of the selected mode when the nonselected mode is selected.