Methods and apparatus for process, factory-floor, environmental, computer aided manufacturing-based or other control system with unified messaging interface

• US 6,975,914 B2
• Filed: 04/15/2003
• Issued: 12/13/2005
• Est. Priority Date: 04/15/2002
• Status: Expired due to Term

• Current Assignee: Schneider Electric Software, LLC (Schneider Electric SE)
• Original Assignee: Invensys Systems Incorporated (Invensys PLC)
• Inventors: Hallquist, Robert D. Jr., Mundorf, Edward R., Grove, Eric P., Weinrich, Steven M., LeMert, Paul W., Wright, Julia, Grubb, Lorin V., DeRemer, Robert A.
• Primary Examiner(s): Gandhi, Jayprakash N.
• Assistant Examiner(s): CABRERA, ZOILA E
• Application Number:
  US10/414,249
• Publication Number:
  US 20030225469A1
• Time in Patent Office: 973 Days
• Field of Search: 700 96- 97, 700/117, 700/83, 703/1
• US Class Current: 700/96
• CPC Class Codes: G05B 19/41865 characterised by job scheduling, process planning, material flow
• CPC Class Codes: G05B 19/41885 characterised by modeling, simulation of the manufacturing system
• CPC Class Codes: G05B 2219/31342 Design of process control system
• CPC Class Codes: G05B 2219/31449 Monitor workflow, to optimize business, industrial processes
• CPC Class Codes: G05B 2219/32128 Gui graphical user interface
• CPC Class Codes: G05B 2219/32424 Task flow editing
• CPC Class Codes: G06Q 10/10 Office automation; Time management
• CPC Class Codes: G06Q 10/107 Computer-aided management of electronic mailing [e-mailing]
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/80 Management or planning
• CPC Class Codes: Y10S 715/965 for process control and configuration
• CPC Class Codes: Y10S 715/967 Visual or iconic programming

Abstract

The invention provides improved methods and apparatus for workflow editing. Such methods and apparatus permit, for example, user-defined and/or other tasks to be combined in any combination or combinations to specify a workflow. The tasks can be linked for direct, serial processing and/or for conditional processing that includes branching and/or looping. The invention also improved methods and apparatus of workflow definition and processing with extensible actions. The invention provides, further, improved methods and apparatus for workflow definition and processing which utilize workflow variables for communication of data and control information among tasks within a workflow. The invention provides, still further, improved methods and apparatus of workflow definition and processing with enhanced messaging. The invention provides, still yet further, improved methods and apparatus for workflow definition and processing which permit definition of hierarchically enumerated data types and for for definition of “plans” to collect, e.g., for storage, data such as the aforementioned hierarchical data types.

Claims

1. In a method of process control, factory-floor control, environmental control, and/or computer aided manufacturing control collectively, “

process control,”

the improvement comprising;

A. executing one or more control applications that interface with an operator and/or control equipment for said process control;

B. transmitting to a queue oneor more messages for presentation to the operator and/or control equipment, the one or more messages being formatted in a markup language;

C. with said control application, retrieving one or more of said messages from the queue and presenting to said operator and/or control equipment one or more corresponding prompts,

D. responding to action by said operator and/or control equipment with respect to a said prompt by presenting content of the corresponding message to said operator and/or control equipment, the presenting step including applying the message along with a style sheet to an interface

E. responding to action by said operator and/or control equipment with respect to the presented message by transmitting a response thereto,

F. responding to successful transmittal of said response in step (E) by dequeuing the message to which the response corresponded,

G. responding to any of cancellation or absence of successful submittal of said response by any of maintaining or requeuing the message to which the response corresponded.

2. In the method of claim 1, the further improvement wherein the markup language is XML.

3. In the method of claim 1, the further improvement wherein step (D) includes applying the message along with a style sheet to a web browser.

4. In the method of claim 1, the further improvement wherein step (B) includes transmitting the message from a server, and step (C) includes executing at least one of the control applications on a client.

5. In the method of claim 4, the further improvement wherein step (B) includes transmitting the message from the server to the control applications using a message queue.

6. In the method of claim 4, the further improvement wherein step (B) includes transmitting a said message from the server to queue using a Microsoft Message Queue (MSMQ) protocol and wherein step (C) includes retrieving a said message from the queue using the MSMQ protocol.

7. In the method of claim 4, the further improvement comprising executing one or more workflows on the server, each workflow defining one or more of actions to be taken in response to events occurring with respect to the process and/or control applications.

8. In the method of claim 7, the further improvement wherein step (B) includes transmitting the message as a consequence of executing one of the workflows.

9. A system for process control, factory-floor control, environmental control, and/or computer aided manufacturing control collectively, “

process control,”

comprising;

A. a plurality of control applications that interface with an operator and/or control equipment for said process,

B. a workflow processing engine in communications coupling with the plurality of control applications, the workflow processing engine processing one or more workflows, each defining one or more actions to be taken in response to events occurring with respect to the process and/or control applications,

C. the workflow processing engine executing a user interface action included in one of the workflows by formatting in XML a message for presentation to the operator and/or control equipment and transmitting said message to a queue,

D. a said control application retrieving said message from the queue and presenting to said operator and/or control equipment a corresponding prompt,

E. the control application that retrieved the message

i. responding to action by said operator and/or control equipment with respect to said prompt by presenting content of the corresponding message to said operator and/or control equipment, the presenting step including applying the message along with a style sheet to an interface,

ii. responding to action by said operator and/or control equipment with respect to the presented message by transmitting a response thereto,

iii. responding to successful transmittal of said response by dequeuing the message to which the response corresponded,

iv. responding to any of cancellation or absence of susseful transmittal of said response by any of maintaining or requeuing the message to which to response corresponded.

10. The system of claim 9, comprising

one or more web browsers each in communications coupling with a respective one of the selected control applications,

at least the selected control applications applying at least the content of the XML message to the web browser.

11. The system of claim 10, where at least the selected control applications apply the XML message to the browser, along with a style sheet.

12. The system of claim 9, where one or more of the selected control applications formats in XML a response by the operator and transmits that to the workflow processing engine.

13. The system of claim 9 comprising functionality, invocable from both the workflow processing engine and at least the selected control applications for converting information to/from XML format.

14. The system of claim 13, wherein the functionality comprises an object instantiable by each of the workflow processing engine and at least the selected control applications from a common class.

15. In a method of process control, factory-floor control, environmental control, and/or computer aided manufacturing control collectively, “

process control,”

the improvement comprising;

A. executing one or more workflows, each defining one or more actions to be taken in response to events occurring with respect to the process and/or one or more control applications, the one or more control applications interfacing with an operator and/or control equipment for the process,

B. monitoring the process and/or control applications and responding to detected events by selectively executing a messaging action associated with one or more of the workflows, the execution of the messaging action including transmitting to a queue, a message for presentation to the operator and/or control equipment, the message being formatted in a markup language;

C. with said control application retrieving one or more of said messages form the queue and presenting to said operator and/or control equipment one or more corresponding prompts,

D. responding to action by said operator and/or control equipment with respect to a said prompt by presenting content of the corresponding message to said operator and/or control equipment, the presenting step including applying the message along with a style sheet to an interface,

E. responding to action by said operator and/or control equipment with respect to the presented message by transmitting a response thereto,

F. responding to successful transmittal of said response by dequeuing said message,

G. responding to any of cancellation or absence of successful transmittal of said response by any of maintaining or requeuing said message.

16. In the method of claim 15, the further improvement wherein step (B) includes transmitting the message to the control applications using a message queue protocol.

17. In method of claim 15, the further improvement including awaiting an asynchronous response from one or more selected ones of the control applications including information provided by the operator.

18. In the method of claim 15, the further improvement wherein step (B) includes formatting the message in the markup language by instantiating an interface component with at least message content associated with the massage action.

19. In method of claim 18, the further improvement comprising initializing a further instantation of interface component using the formatted message.

20. In method of claim 15, the further improvement wherein step (D) instantiating a display component to apply a style sheet to the operator interface.

21. In the method of claim 20, the further improvement wherein step (D) includes applying the style sheet and at least a portion of the formatted message to the operator interface using the display component.