Conduit loss compensation for a distributed electrohydraulic system

• US 6,976,357 B1
• Filed: 06/23/2004
• Issued: 12/20/2005
• Est. Priority Date: 06/23/2004
• Status: Expired due to Fees

• Current Assignee: Husco International Incorporated
• Original Assignee: Husco International Incorporated
• Inventors: Pfaff, Joseph L.
• Primary Examiner(s): Lazo, Thomas E.
• Application Number:
  US10/874,618
• Publication Number:
  US 20050284144A1
• Time in Patent Office: 545 Days
• Field of Search: 604/22, 604/33, 604/45, 604/52, 604/59, 914/59
• US Class Current: 60/422
• CPC Class Codes: E02F 9/2228 including an electronic controller
• CPC Class Codes: F15B 11/165 for adjusting the pump output or bypass in response to demand
• CPC Class Codes: F15B 21/087 Control strategy, e.g. with block diagram
• CPC Class Codes: F15B 2211/20538 constant capacity
• CPC Class Codes: F15B 2211/20546 variable capacity
• CPC Class Codes: F15B 2211/40507 with constant throttles or orifices
• CPC Class Codes: F15B 2211/45 Control of bleed-off flow, e.g. control of bypass flow to the return line
• CPC Class Codes: F15B 2211/50536 using unloading valves controlling the supply pressure by diverting fluid to the return line
• CPC Class Codes: F15B 2211/513 the positions being continuously variable, e.g. as realised by proportional valves
• CPC Class Codes: F15B 2211/5157 being connected to a pressure source and a return line
• CPC Class Codes: F15B 2211/526 electrically or electronically
• CPC Class Codes: F15B 2211/6309 the pressure being a pressure source supply pressure
• CPC Class Codes: F15B 2211/6326 the flow rate being an output member flow rate
• CPC Class Codes: F15B 2211/6654 Flow rate control

Abstract

A plurality of hydraulic actuators are connected by valve assemblies to fluid supply and return conduits. Desired operating velocities are specified for the hydraulic actuators and used to define the amounts of fluid flow required by each actuator to move at the respective velocity. Provide the requisite flow amounts, fluid at related pressures must be provided at the different hydraulic actuators. In order for those pressures to occur, a pump has to furnish fluid at a greater pressure to allow for supply conduit losses. A process is provided for determining the pressure that the pump must provide to satisfy the greatest pressure that is necessary for the desired operation of all the hydraulic actuators.

Claims

1. A method for operating a hydraulic system having a supply conduit connected to a source, wherein the supply conduit has a plurality of first taps through which fluid is supplied to a plurality of hydraulic actuators, the method comprising:

deriving a plurality of first pressure differentials between adjacent first taps in the supply conduit and between the fluid source and one of the first taps;

establishing a desired pressure level required at each tap of the supply conduit to operate the hydraulic actuator that is connected to that respective tap;

in response to the plurality of first pressure differentials, determining a supply pressure level to be provided by the source in order that the desired pressure level occurs at each tap of the supply conduit; and

controlling pressure at the source in response to the supply pressure level.

2. The method as recited in claim 1 wherein each first pressure differential is derived by determining an amount of fluid flow between a pair of first taps, and calculating a first pressure differential in response to the amount of fluid flow and a flow coefficient for a section of the supply conduit between the pair of first taps.

3. The method as recited in claim 1 wherein deriving a plurality of first pressure differentials comprises:

(a) determining a fluid flow between a pair of first taps of the supply conduit;

(b) calculating a first pressure differential in response to the fluid flow and a flow coefficient for a section of the supply conduit between the pair of first taps; and

(c) repeating steps (a) and (b) for other pairs of first taps of the supply conduit.

4. The method as recited in claim 1 further comprising calculating a pressure level at each first tap in response to the supply pressure level.

5. The method as recited in claim 4 wherein calculating a pressure level comprises for each pair of adjacent first taps:

determining a fluid flow between that pair of adjacent first taps; and

calculating a pressure differential utilizing the fluid flow and a flow coefficient for a section of the supply conduit between that pair of adjacent first taps.

6. The method as recited in claim 5 wherein calculating a pressure level further comprises employing a pressure differential and pressure at one first tap of the pair to calculate a pressure at another first tap of the pair.

7. The method as recited in claim 1 further comprising:

sensing a pressure in the return conduit;

in response to the pressure in the return conduit, calculating a pressure level for each of a plurality of second taps through which fluid flows between the plurality of hydraulic actuators and a return conduit coupled to a tank.

8. The method as recited in claim 1 wherein fluid flows between the plurality of hydraulic actuators and a return conduit through a plurality of second taps, and further comprises:

sensing a pressure in the return conduit;

calculating a plurality of second pressure differentials, wherein each second pressure differential occurs between a pair of second taps; and

calculating a pressure level for each of the plurality of second taps based on the pressure in the return conduit and the plurality of second pressure differentials.

9. The method as recited in claim 8 wherein the calculating each second pressure differential is based on a fluid flow between the pair of second taps and a flow coefficient for a section of the return conduit between the pair of second taps.

10. A method for operating a hydraulic system to compensate for fluid losses in a conduit between a source and a plurality of hydraulic actuators, that method comprising:

establishing a desired pressure level for each of the plurality of hydraulic actuators, thereby establishing a plurality of desired pressure levels;

determining conduction characteristics of the conduit between the fluid source and each of the plurality of hydraulic actuators;

in response to the conduction characteristics, the plurality of desired pressure levels and a pressure level in the conduit proximate the source, calculating a separate pressure level available in the conduit for each hydraulic actuator; and

controlling each hydraulic actuator in response to a respective separate pressure level.

11. The method as recited in claim 10 wherein the conduction characteristics specify pressure differentials between selected points in the conduit.

12. The method recited in claim 10 wherein determining each conduction characteristic comprises:

calculating a level of fluid flow between a pair of points in the conduit; and

calculating a pressure differential in response to the level of fluid flow and a flow coefficient for a section of the conduit between the pair of points.

13. The method as recited in claim 10 wherein determining conduction characteristics comprises determining a fluid conduction loss in each conduit section between points at which the plurality of hydraulic actuators are connected to the conduit.

14. The method as recited in claim 10 further comprising calculating a desired source pressure level to be provided by the source.

15. The method as recited in claim 14 wherein calculating a desired source pressure level is in response to the plurality of desired pressure levels and the conduction characteristics.

16. The method as recited in claim 14 further comprising controlling pressure at the source in response to the desired source pressure level.

17. The method as recited in claim 10 wherein calculating a separate pressure level comprises:

defining a plurality of points in the conduit; and

for each pair of adjacent points in the conduit;

(a) determining a fluid flow between that pair of adjacent points, and

(b) calculating a pressure differential utilizing the fluid flow and a flow coefficient for a section of the conduit between that pair of adjacent points.

18. The method as recited in claim 17 wherein calculating a separate pressure level further comprises employing a pressure differential and pressure at one point in the pair of adjacent points in the conduit to calculate pressure at another point in the pair of adjacent points.

19. A method for operating a hydraulic system having a supply conduit connected to a source and a return conduit connected to a tank, wherein the source and a plurality of hydraulic actuators are coupled to the supply conduit at different first points, the method comprising:

(a) determining a fluid flow between a pair of the first points;

(b) calculating a first pressure differential in response to the fluid flow and a flow coefficient for a section of the supply conduit between the pair of first points;

(c) repeating steps (a) and (b) for other pairs of first points of the supply conduit, thereby calculating a plurality of first pressure differentials;

(d) for each of the plurality of hydraulic actuators, establishing a desired pressure level for operating that respective hydraulic actuator;

(e) designating the first point, that is farthest from the source, as a selected first point;

(f) calculating a compensated pressure level as a function of one of the plurality of first pressure differentials and the desired pressure level for the hydraulic actuator coupled to the selected first point;

(g) redesignating another first point, that is closer to the source than the selected first point, as the selected first point;

(h) selecting as a selected pressure level the compensated pressure level or the desired pressure level for the hydraulic actuator coupled to the selected first point, whichever is greater;

(i) recalculating the compensated pressure level as a function of one of the plurality of first pressure differentials and the selected pressure level;

(j) repeating steps (g) through (i) for all the first points to which a hydraulic actuator is coupled;

(k) then designating the compensated pressure level as a source pressure level; and

(l) using the source pressure level to control pressure provided by the source.

20. The method as recited in claim 19 further comprising, in response to the source pressure level, calculating a resultant pressure level at each point at which a hydraulic actuator is coupled to the supply conduit.

21. The method as recited in claim 20 wherein calculating a resultant pressure level comprises for each pair of adjacent points in the supply conduit:

determining a fluid flow between that pair of adjacent points; and

calculating a pressure differential utilizing the fluid flow and a flow coefficient for a section of the supply conduit between that pair of adjacent points.

22. The method as recited in claim 21 wherein calculating a resultant pressure level further comprises employing a pressure differential and pressure at one point in the pair of adjacent points in the supply conduit to calculate pressure at another point in the pair of adjacent points.

23. The method as recited in claim 19 wherein the return conduit has a plurality of second points through which fluid flows from the plurality of hydraulic actuators, and further comprising:

sensing a pressure in the return conduit;

calculating a plurality of second pressure differentials, each occurring between a different pair of second points; and

calculating a return pressure level for each of the plurality of second points based on the pressure in the return conduit and the plurality of second pressure differentials.

24. The method as recited in claim 23 wherein the calculating a second pressure differential is based on a fluid flow between the pair of second points and a flow coefficient for a section of the return conduit between the pair of second points.