Biaxial stretch blow molding method and apparatus for wide-mouthed containers

• US 6,976,836 B2
• Filed: 03/11/2003
• Issued: 12/20/2005
• Est. Priority Date: 07/17/2001
• Status: Expired due to Fees

• Current Assignee: Frontier Corporation (Frontier Communications Parent, Inc.)
• Original Assignee: Frontier Corporation (Frontier Communications Parent, Inc.)
• Inventors: Suzuki, Saburo
• Primary Examiner(s): Davis, Robert B.
• Application Number:
  US10/384,545
• Publication Number:
  US 20030168782A1
• Time in Patent Office: 1,015 Days
• Field of Search: 425/526, 425/529, 425/534, 425/537, 425/541, 264/532, 264/535, 264/538, 414/794.4, 414/794.5, 414/788.2, 414/797.7, 414/795.6
• US Class Current: 425/526
• CPC Class Codes: B29C 2049/4294 Sealing means
• CPC Class Codes: B29C 2049/431 for sealing moulds, e.g. for vacuum air floating
• CPC Class Codes: B29C 2049/4894 With at least a part of the mould cavity formed by a cylindrical mould
• CPC Class Codes: B29C 2949/0715 the preform having one end closed
• CPC Class Codes: B29C 49/06 Injection blow-moulding
• CPC Class Codes: B29C 49/12 Stretching rods
• CPC Class Codes: B29C 49/36 rotatable about one axis
• CPC Class Codes: B29C 49/4205 Handling means, e.g. transfer, loading or discharging means handling of inserts or reinforcements B29C49/20; handling of linings or labels B29C49/2408
• CPC Class Codes: B29C 49/42055 De-stacking preforms, e.g. delivered in a stacked configuration
• CPC Class Codes: B29C 49/42069 Means explicitly adapted for transporting blown article
• CPC Class Codes: B29C 49/42085 holding inside the neck
• CPC Class Codes: B29C 49/42087 holding outside the neck
• CPC Class Codes: B29C 49/42095 Rotating wheels or stars
• CPC Class Codes: B29C 49/42101 Conveyors, e.g. flat conveyor or clamping between two bands
• CPC Class Codes: B29C 49/42105 for discontinuous or batch transport
• CPC Class Codes: B29C 49/42121 Changing the center-center distance
• CPC Class Codes: B29C 49/42122 Adapting to blow-mould cavity center-center distance
• CPC Class Codes: B29C 49/6418 Heating of preforms
• CPC Class Codes: B29C 49/6445 through the preform length
• CPC Class Codes: B29C 49/6462 by masking
• CPC Class Codes: B29C 49/70 : Removing or ejecting blown articles from the mould
• CPC Class Codes: B29L 2031/712 : Containers; Packaging elements or accessories, Packages closures therefor B29L2031/56; ink or toner cartridges B29L2031/7678; squeeze tubes B29L2023/20; suitcases B29L2031/7418
• CPC Class Codes: B29L 2031/7136 : Vases, pots, e.g. for flowers
• CPC Class Codes: B29L 2031/716 : of the wide mouth type, i.e. the diameters of the bottle opening and its body are substantially identical

Abstract

In a biaxial stretch blow molding apparatus (10) for wide-mouthed containers, preforms (6) that are in an inverted state are conveyed on a single plane by preform carriers (40) that go around a carrier circuit (30) in the form of a loop, are heated via a heating station (60), and are then transferred via a transfer station (80) to stretch blow molding mold assemblies (72) that go around a circular looped path (71). The molded wide-mouthed containers (1) are taken out of the stretch blow molding mold assemblies (72) along a conveying path on a same plane and collected by a collection station (90). Wide-mouthed containers can be formed continuously and at high speed, which is less wasteful and more economical than the case where wide-mouthed containers that are formed from films.

Claims

1. A biaxial stretch blow molding apparatus for wide-mouthed containers which molds wide-mouthed containers using a biaxial stretch blow molding method for a wide-mouthed container that molds the wide-mouthed container, which has a shape including an opening flange that extends outwards at an opening part of a cylindrical container main body having a bottom, using biaxial stretch blow molding, comprising steps of:

providing a preform including a stretch molding part that is made into the container main body by biaxial stretch blow molding and an opening flange that is formed along an opening part of the stretch molding part, is not stretch molded, and remains as the opening flange of the wide-mouthed container;

heating the preform to a temperature suited to stretch molding while the preform is conveyed in an inverted state;

inserting the heated preform in the inverted state into a stretch blow molding mold and performing biaxial stretch blow molding; and

taking out a wide-mouthed container out of the stretch blow molding mold after molding and collecting the wide-mouthed container;

wherein the preform is conveyed along a conveying path on a single plane,

the biaxial stretch blow molding apparatus comprising;

a preform supplying station for supplying preforms;

a plurality of preform carriers for sending the preforms that have been supplied from the preform supplying station around a loop-shaped carrier circuit that is positioned on a single plane;

a heating station, which is arranged at a position along the carrier circuit, for heating the preforms that are conveyed by the preform carriers to a temperature suited to biaxial stretch blow molding;

a blow molding station for receiving the heated preforms from the perform carriers and performing biaxial stretch blow molding;

a collection station for collecting molded wide-mouthed containers from the blow molding station,

wherein the preforms are conveyed in an inverted state on a single plane by the preform carriers and are transferred to the blow molding station in the inverted state and on the same plane,

wherein each preform carrier includes a frame-like bearing surface on which an opening flange or an opening end surface of a preform in the inverted state rests,

wherein each preform carrier includes heating prevention means for preventing the opening flange or screw part and opening flange of the preform that rests on the frame-like bearing surface from being heated and shrinking and deforming,

wherein each heating prevention means includes;

a cover plate, which is lowered from above the preform on the frame-like bearing surface and is capable of covering at least a part of the opening flange; and

a raising/lowering mechanism for raising and lowering the cover plate.

2. A biaxial stretch blow molding apparatus for wide-mouthed containers which molds wide-mouthed containers using a biaxial stretch blow molding method for a wide-mouthed container that molds the wide-mouthed container, which has a shape including an opening flange that extends outwards at an opening part of a cylindrical container main body having a bottom, using biaxial stretch blow molding, comprising steps of:

providing a preform including a stretch molding part that is made into the container main body by biaxial stretch blow molding and an opening flange that is formed along an opening part of the stretch molding part, is not stretch molded, and remains as the opening flange of the wide-mouthed container;

heating the preform to a temperature suited to stretch molding while the preform is conveyed in an inverted state;

inserting the heated preform in the inverted state into a stretch blow molding mold and performing biaxial stretch blow molding; and

taking out a wide-mouthed container out of the stretch blow molding mold after molding and collecting the wide-mouthed container;

wherein the preform is conveyed along a conveying path on a single plane,

the biaxial melt blow molding apparatus comprising;

a preform supplying station for supplying preforms;

a plurality of preform carriers for sending the preforms that have been supplied from the preform supplying station around a loop-shaped carrier circuit that is positioned on a single plane;

a heating station, which is arranged at a position along the carrier circuit, for heating the preforms that are conveyed by the preform carriers to a temperature suited to biaxial stretch blow molding;

a blow molding station for receiving the heated preforms from the perform carriers and performing biaxial stretch blow molding;

a collection station for collecting molded wide-mouthed containers from the blow molding station,

wherein the preforms are conveyed in an inverted state on a single plane by the preform carriers and are transferred to the blow molding station in the inverted state and on the same plane,

wherein each preform carrier includes a frame-like bearing surface on which an opening flange or an opening end surface of a preform in the inverted state rests,

wherein each preform carrier includes position correcting means for correcting a position of the preform that rests on the frame-like bearing surface, and

wherein each position correcting means includes a core that can be inserted inside the opening flange of the preform via a central opening of the frame-like bearing surface from below the frame-like bearing surface, and a raising/lowering mechanism for raising and lowering the core.

3. A biaxial stretch blow molding apparatus for wide-mouthed containers which molds wide-mouthed containers using a biaxial stretch blow molding method for a wide-mouthed container that molds the wide-mouthed container, which has a shape including an opening flange that extends outwards at an opening part of a cylindrical container main body having a bottom, using biaxial stretch blow molding, comprising steps of:

providing a preform including a stretch molding part that is made into the container main body by biaxial stretch blow molding and an opening flange that is formed along an opening part of the stretch molding part, is not stretch molded, and remains as the opening flange of the wide-mouthed container;

heating the preform to a temperature suited to stretch molding while the preform is conveyed in an inverted state;

inserting the heated preform in the inverted state into a stretch blow molding mold and performing biaxial stretch blow molding;

taking out a wide-mouthed container out of the stretch blow molding mold after molding and collecting the wide-mouthed container;

wherein the preform is conveyed along a conveying path on a single plane,

the biaxial melt blow molding apparatus comprising;

a preform supplying station for supplying preforms;

a plurality of preform carriers for sending the preforms that have been supplied from the preform supplying station around a loop-shaped carrier circuit that is positioned on a single plane;

a heating station, which is arranged at a position along the carrier circuit, for heating the preforms that are conveyed by the preform carriers to a temperature suited to biaxial stretch blow molding;

a blow molding station for receiving the heated preforms from the perform carriers and performing biaxial stretch blow molding;

a collection station for collecting molded wide-mouthed containers from the blow molding station,

wherein the preforms are conveyed in an inverted state on a single plane by the preform carriers and are transferred to the blow molding station in the inverted state and on the same plane,

wherein the blow molding station includes a circular circuit and a plurality of stretch blow molding mold assemblies that go around the circular circuit at a predetermined pitch,

each of the stretch blow molding mold assemblies includes a first mold and a second mold that are opened and closed relative to one another in a vertical direction,

when the first mold and the second mold are in a closed state, the opening flange of the preform is held between the first mold and the second mold is a sealed state, and

wherein the first mold is a fixed-side baseplate and the second mold is a shaping mold that moves up and down.

4. A biaxial stretch blow molding apparatus for wide-mouthed containers according to claim 3,

wherein the baseplate includes:

a rising/falling ring that has an upper surface on which an opening end surface of a preform having a screw part for molding a wide-mouthed container having a screw part can be placed; and

a spring member for holding the upper surface of the rising/falling ring at a position at a same height as an upper surface of the baseplate, and

when the shaping mold has been lowered to form a mold clamping state, the rising/falling ring is pressed downwards by the shaping mold and the opening flange of the preform is held between the shaping mold and the baseplate in a sealed state.

5. A biaxial stretch blow molding apparatus for wide-mouthed containers according to claim 3,

further comprising clamping force increasing means for applying air pressure that is equal to the blow air to a rear surface of the shaping mold during clamping.

6. A biaxial stretch blow molding apparatus for wide-mouthed containers according to claim 3,

further comprising a pressing mechanism for maintaining a clamped state of the shaping mold,

wherein the pressing mechanism includes a pressing roller that is in rolling contact with the shaping mold and presses down the shaping mold in the clamped state.

7. A biaxial stretch blow molding apparatus for wide-mouthed containers which molds wide-mouthed containers using a biaxial stretch blow molding method for a wide-mouthed container that molds the wide-mouthed container, which has a shape including an opening flange that extends outwards at an opening part of a cylindrical container main body having a bottom, using biaxial stretch blow molding, comprising steps of:

providing a preform including a stretch molding part that is made into the container main body by biaxial stretch blow molding and an opening flange that is formed along an opening part of the stretch molding part, is not stretch molded, and remains as the opening flange of the wide-mouthed container;

heating the preform to a temperature suited to stretch molding while the preform is conveyed in an inverted state;

inserting the heated preform in the inverted state into a stretch blow molding mold and performing biaxial stretch blow molding; and

taking out a wide-mouthed container out of the stretch blow molding mold after molding and collecting the wide-mouthed container;

wherein the preform is conveyed along a conveying path on a single plane,

the biaxial stretch blow molding apparatus comprising;

a preform supplying station for supplying preforms;

a plurality of preform carriers for sending the preforms that have been supplied from the preform supplying station around a loop-shaped carrier circuit that is positioned on a single plane;

a heating station, which is arranged at a position along the carrier circuit, for heating the preforms that are conveyed by the preform carriers to a temperature suited to biaxial stretch blow molding;

a blow molding station for receiving the heated preforms from the perform carriers and performing biaxial stretch blow molding; and

a collection station for collecting molded wide-mouthed containers from the blow molding station,

wherein the preforms are conveyed in an inverted state on a single plane by the preform carriers and are transferred to the blow molding station in the inverted state and on the same plane,

wherein the carrier circuit includes a linear conveying path section that extends past the heating station and a semicircular conveying path section that is connected to the linear conveying path section;

the blow molding station includes a circular circuit and a plurality of stretch blow molding mold assemblies that go around the circular circuit at a predetermined pitch, and

a radius of a movement path taken by preforms that are conveyed around the semicircular conveying path section is adjusted so that a feed pitch of the preforms transported around the semicircular conveying path section is matched to a feed pitch of the stretch blow molding mold assemblies transported around the circular circuit.

8. A biaxial stretch blow molding apparatus for wide-mouthed containers according to claim 7,

further comprising transfer means for transferring a preform that is carried by a preform carrier that has reached a preform transfer position of the semicircular conveying path section to a stretch blow molding mold assembly that has reached a preform receiving position of the circuit,

wherein the transfer means includes a slide surface on which an end surface or an opening end surface of the opening flange of a preform slides, an arc-shaped guide that is formed on the slide surface, a rotating disc for sending a preform positioned at the preform transfer position along the arc-shaped guide to a preform receiving position, and semicircular grooves that are formed in an outer circumferential surface at intervals of a predetermined angle, and

a preform slides along the slide surface with the preform being held between a semicircular groove and the arc-shaped guide.

9. A biaxial stretch blow molding apparatus for wide-mouthed containers which molds wide-mouthed containers using a biaxial stretch blow molding method for a wide-mouthed container that molds the wide-mouthed container, which has a shape including an opening flange that extends outwards at an opening part of a cylindrical container main body having a bottom, using biaxial stretch blow molding, comprising steps of:

providing a preform including a stretch molding part that is made into the container main body by biaxial stretch blow molding and an opening flange that is formed along an opening part of the stretch molding part, is not stretch molded, and remains as the opening flange of the wide-mouthed container;

heating the preform to a temperature suited to stretch molding while the preform is conveyed in an inverted state;

inserting the heated preform in the inverted state into a stretch blow molding mold and performing biaxial stretch blow molding; and

taking out a wide-mouthed container out of the stretch blow molding mold after molding and collecting the wide-mouthed container;

wherein the preform is conveyed along a conveying path on a single plane,

the biaxial stretch blow molding apparatus comprising;

a preform supplying station for supplying preforms;

a plurality of preform carriers for sending the preforms that have been supplied from the preform supplying station around a loop-shaped carrier circuit that is positioned on a single plane;

a heating station, which is arranged at a position along the carrier circuit, for heating the preforms that are conveyed by the preform carriers to a temperature suited to biaxial stretch blow molding;

a blow molding station for receiving the heated preforms from the perform carriers and performing biaxial stretch blow molding; and

a collection station for collecting molded wide-mouthed containers from the blow molding station,

wherein the preforms are conveyed in an inverted state on a single plane by the preform carriers and are transferred to the blow molding station in the inverted state and on the same plane, and

wherein the preform supplying station includes a cylindrical preform supplying cylinder that stores a plurality of preforms, whose posture is inverted, stacked on top of one another, a dropping mechanism for having one preform drop at a time from a lower end opening of the preform supplying cylinder using a plurality of screws, and a starwheel in which a plurality of semicircular pockets, into which the opening flanges or opening end parts of the preforms fit, are concentrically formed, the starwheel receiving a dropped preform in a semicircular pocket that is positioned directly below the lower end opening.

10. A biaxial stretch blow molding apparatus for wide-mouthed containers which molds wide-mouthed containers using a biaxial stretch blow molding method for a wide-mouthed container that molds the wide-mouthed container, which has a shape including an opening flange that extends outwards at an opening part of a cylindrical container main body having a bottom, using biaxial stretch blow molding, comprising steps of:

providing a preform including a stretch molding part that is made into the container main body by biaxial stretch blow molding and an opening flange that is formed along an opening part of the stretch molding part, is not stretch molded, and remains as the opening flange of the wide-mouthed container;

heating the preform to a temperature suited to stretch molding while the preform is conveyed in an inverted state;

inserting the heated preform in the inverted state into a stretch blow molding mold and performing biaxial stretch blow molding;

taking out a wide-mouthed container out of the stretch blow molding mold after molding and collecting the wide-mouthed container;

wherein the preform is conveyed along a conveying path on a single plane,

the biaxial stretch blow molding apparatus comprising;

a preform supplying station for supplying preforms;

a plurality of preform carriers for sending the preforms that have been supplied from the preform supplying station around a loop-shaped carrier circuit that is positioned on a single plane;

a heating station, which is arranged at a position along the carrier circuit, for heating the preforms that are conveyed by the preform carriers to a temperature suited to biaxial stretch blow molding;

a blow molding station for receiving the heated preforms from the perform carriers and performing biaxial stretch blow molding; and

a collection station for collecting molded wide-mouthed containers from the blow molding station,

wherein the preforms are conveyed in an inverted state on a single plane by the preform carriers and are transferred to the blow molding station in the inverted state and on the same plane, and

wherein the collection station includes an air nozzle for blowing upwards a wide-mouthed container that has been collected in an inverted state from the blow molding station, a cylindrical stacker extends in a vertical direction and receives the wide-mouthed container that has been blown upwards, and a winding up belt mechanism for sending upwards the wide-mouthed container, which has been blown upwards, from a lower end opening of the cylindrical stacker.

11. A biaxial stretch blow molding apparatus for wide-mouthed containers which molds wide-mouthed containers using a biaxial stretch blow molding method for a wide-mouthed container that molds the wide-mouthed container, which has a shape including an opening flange that extends outwards at an opening part of a cylindrical container main body having a bottom, using biaxial stretch blow molding, comprising steps of:

providing a preform including a stretch molding part that is made into the container main body by biaxial stretch blow molding and an opening flange that is formed along an opening part of the stretch molding part, is not stretch molded, and remains as the opening flange of the wide-mouthed container;

heating the preform to a temperature suited to stretch molding while the preform is conveyed in an inverted state;

inserting the heated preform in the inverted state into a stretch blow molding mold and performing biaxial stretch blow molding;

taking out a wide-mouthed container out of the stretch blow molding mold after molding and collecting the wide-mouthed container;

wherein the preform is conveyed along a conveying path on a single plane,

the biaxial stretch blow molding apparatus comprising;

a preform supplying station for supplying preforms;

a plurality of preform carriers for sending the preforms that have been supplied from the preform supplying station around a loop-shaped carrier circuit that is positioned on a single plane;

a heating station, which is arranged at a position along the carrier circuit, for heating the preforms that are conveyed by the Preform carriers to a temperature suited to biaxial stretch blow molding;

a blow molding station for receiving the heated preforms from the perform carriers and performing biaxial stretch blow molding;

a collection station for collecting molded wide-mouthed containers from the blow molding station,

wherein the preforms are conveyed in an inverted state on a single plane by the preform carriers and are transferred to the blow molding station in the inverted state and on the same plane,

wherein each preform carrier includes a frame-like bearing surface on which an opening flange or an opening end surface of a preform in the inverted state rests,

wherein the carrier circuit includes a linear conveying path section that extends past the heating station and a semicircular conveying path section that is connected to the linear conveying path section,

each preform carrier includes a horizontal arm linked to an internal end part of the driving member, a mandrel that is mounted on an external end part of the horizontal arm, and a frame-like carrier surface that is formed on an upper surface of the mandrel,

where the horizontal arm of each preform carrier has joint surfaces that are formed on each side surface in a conveying direction of the horizontal arm, and

the joint surfaces of adjacent preform carriers come into tight contact with one another while the preform carriers are being conveyed around the semicircular conveying path section.

12. A biaxial stretch blow molding apparatus for wide-mouthed containers according to claim 11,

wherein the internal end part of the horizontal arm of each preform carrier includes an extended part that extends beyond the driving member, and

the joint surfaces are formed on both side surfaces of the extended part as surfaces that are slanted by a predetermined angle relative to a direction which is perpendicular to a preform conveying direction.

13. A biaxial stretch blow molding apparatus for wide-mouthed containers which molds wide-mouthed containers using a biaxial stretch blow molding method for a wide-mouthed container that molds the wide-mouthed container, which has a shape including an opening flange that extends outwards at an opening part of a cylindrical container main body having a bottom, using biaxial stretch blow molding, comprising steps of:

providing a preform including a stretch molding part that is made into the container main body by biaxial stretch blow molding and an opening flange that is formed along an opening part of the stretch molding part, is not stretch molded, and remains as the opening flange of the wide-mouthed container;

heating the preform to a temperature suited to stretch molding while the preform is conveyed in an inverted state;

inserting the heated preform in the inverted state into a stretch blow molding mold and performing biaxial stretch blow molding; and

taking out a wide-mouthed container out of the stretch blow molding mold after molding and collecting the wide-mouthed container;

wherein the preform is conveyed along a conveying path on a single plane,

the biaxial stretch blow molding apparatus comprising;

a preform supplying station for supplying preforms;

a plurality of preform carriers for sending the preforms that have been supplied from the preform supplying station around a loop-shaped carrier circuit that is positioned on a single plane;

a heating station, which is arranged at a position along the carrier circuit, for heating the preforms that are conveyed by the preform carriers to a temperature suited to biaxial stretch blow molding;

a blow molding station for receiving the heated preforms from the perform carriers and performing biaxial stretch blow molding; and

a collection station for collecting molded wide-mouthed containers from the blow molding station,

wherein the preforms are conveyed in an inverted state on a single plane by the preform carriers and are transferred to the blow molding station in the inverted state and on the same plane,

wherein each preform carrier includes a frame-like bearing surface on which an opening flange or an opening end surface of a preform in the inverted state rests,

wherein the carrier circuit includes a linear conveying path section that extends past the heating station and a semicircular conveying path section that is connected to the linear conveying path section,

each preform carrier includes a horizontal arm linked to an internal end part of the driving member, a mandrel that is mounted on an external end part of the horizontal arm, and a frame-like carrier surface that is formed on an upper surface of the mandrel,

wherein the horizontal arm of each preform carrier includes an engaged part that is formed on one of two side surfaces in a preform conveying direction, and an engaging part that is formed on another side surface and can engage the engaged part in the preform conveying direction, and

while each preform carrier is being conveyed on the linear conveying path section, the engaged part of the horizontal arm of each preform carrier is engaged by the engaging part of an adjacent preform carrier.

14. A biaxial stretch blow molding apparatus for wide-mouthed containers according to claim 13,

wherein the engaged part and the engaging part are formed in side surfaces of an outer end part of each horizontal arm.