Circuit protection device with timed negative half-cycle self test

• US 6,980,005 B2
• Filed: 06/15/2004
• Issued: 12/27/2005
• Est. Priority Date: 09/23/2003
• Status: Expired due to Term

• Current Assignee: Pass & Seymour Incorporated (Legrand SA)
• Original Assignee: Pass & Seymour Incorporated (Legrand SA)
• Inventors: Richards, Jeffrey C., Finlay, David A. Sr.
• Primary Examiner(s): DEB, ANJAN K
• Application Number:
  US10/868,610
• Publication Number:
  US 20050212522A1
• Time in Patent Office: 560 Days
• Field of Search: 324/424, 324/509, 324/510, 324/523, 324/527, 361/42, 361/63
• US Class Current: 324/424
• CPC Class Codes: G01R 31/14 Circuits therefor , e.g. for generating test voltages, sensing circuits G01R31/1209 - G01R31/1227 take precedence; for testing switches G01R31/327
• CPC Class Codes: H02H 3/335 the main function being self testing of the device

Abstract

The present invention is directed to an electrical wiring protection device for use in coupling an AC power distribution system to at least one electrical load. The device includes an automated self-test circuit coupled to the AC power distribution system. The automated self-test circuit is configured to generate at least one simulated fault signal during a first predetermined half-cycle of AC power. A detector circuit is coupled to the automated self-test circuit. The detector circuit generates a detection signal in response to the at least one simulated fault signal. An interval timing circuit is coupled to the test circuit. The interval timing circuit is configured to enable the automated self-test circuit to generate the at least one simulated fault signal during a first predetermined interval and not enable the test circuit during a subsequent second predetermined interval. The first predetermined interval and the second predetermined interval are recurring time intervals.

Claims

1. An electrical wiring protection device for use in coupling AC power through an AC power distribution system to at least one electrical load, the device comprising:

an automated self-test circuit coupled to the AC power distribution system and configured to generate at least one simulated fault signal during a first predetermined half-cycle polarity of AC power;

a detector circuit coupled to the automated self-test circuit, the detector circuit generating a detection signal in response to the at least one simulated fault signal; and

an interval timing circuit coupled to the automated self-test circuit, the interval timing circuit being configured to enable the automated self-test circuit to generate the at least one simulated fault signal during a first predetermined interval and not enable the automated self-test circuit during a subsequent second predetermined interval, the first predetermined interval and the second predetermined interval being recurring time intervals.

2. The device of claim 1, further comprising:

a gate circuit coupled to the detector circuit, the gate circuit generating a gated test detection pulse in response to receiving the detection signal, the gated test detection pulse corresponding to the at least one simulated fault signal and having a duration not extending into a second predetermined half-cycle polarity of AC power; and

a checking circuit coupled to the gate circuit, the checking circuit including a timer configured to initiate an end-of-life fault signal if the gated test detection pulse is not received within a predetermined period of time.

3. The device of claim 2, further comprising a response mechanism coupled to the checking circuit, the response mechanism being actuated in response to the end-of-life fault signal.

4. The device of claim 3, wherein the response mechanism does not respond to the gated test detection pulse.

5. The device of claim 3, wherein the response mechanism includes a circuit interrupter configured to decouple the AC power from the at least one electrical load.

6. The device of claim 5, wherein the circuit interrupter includes a first and second solenoid, the first solenoid being activated by the end-of-life fault signal, the second solenoid being activated by a gated fault detection pulse, the gated fault detection pulse being generated in response to a fault in the AC power distribution system.

7. The device of claim 5, further comprising a reset mechanism configured to reset the circuit interrupter after the AC power distribution system is decoupled from the at least one load.

8. The device of claim 5, further comprising a trip light indicator configured to emit light when the circuit interrupter is in a tripped state.

9. The device of claim 2, wherein the checking circuit transmits the end-of-life fault signal to the gate circuit, the gate circuit providing the response mechanism with a gated end-of-life detection pulse, the response mechanism being actuated in response to the gated end-of-life detection pulse.

10. The device of claim 3, wherein the response mechanism includes an indicator device configured to alert a user to the presence of the end-of-life condition.

11. The device of claim 10, wherein the indicator device includes at least one light emitting element and/or an audible annunciator.

12. The device of claim 3, wherein the detection circuit is configured to generate a fault detection signal in response to a true fault signal, the gate circuit being configured to generate a gated fault detection pulse in response to receiving the fault detection signal, the gated fault detection pulse being transmitted in the second predetermined half-cycle polarity of AC power.

13. The device of claim 12, wherein the response mechanism is responsive to the gated fault detection pulse.

14. The device of claim 12, further comprising a circuit interrupter configured to decouple the AC power distribution system from the at least one electrical load in response to the gated fault detection pulse.

15. The device of claim 2, wherein the checking circuit further comprises a ring circuit coupled to the gate circuit, the ring circuit generating a ringing signal in response to the gated test detection pulse if each of a plurality of device components are operational.

16. The device of claim 15, wherein the plurality of device components are selected from a group including the automated self-test circuit, the detector circuit, the interval timer, the gate circuit, a trip solenoid, a diode, a resistor, a capacitor, a snubber circuit, a silicon controlled rectifier (SCR), and/or a self test relay circuit.

17. The device of claim 1, further comprising:

a bypass circuit coupled to the detector circuit, the bypass circuit generating a bypass detection signal in response to sensing a fault current in the AC power distribution system exceeding a predetermined threshold; and

a response mechanism coupled to the bypass circuit, the response mechanism being configured to decouple the AC power distribution system from the at least one load in response to receiving the bypass detection signal.

18. The device of claim 17, wherein the bypass detection signal is generated in either the first predetermined half cycle of AC power or the second predetermined half-cycle of AC power and/or the first predetermined interval or second predetermined interval.

19. The device of claim 1, wherein the detector circuit includes a ground fault sensor.

20. The device of claim 1, wherein the detector circuit includes a grounded neutral sensor.

21. The device of claim 1, wherein the detector circuit includes an arc fault sensor.

22. The device of claim 1, further comprising a self-test relay circuit coupled between the interval timer and the automated self-test circuit, the self-test relay circuit being configured to actuate the automated self-test circuit in response to a signal from the interval timer.

23. The device of claim 1, further comprising load terminals configured to couple AC power to the at least one electrical load and a miswire prevention circuit that detects if AC power has been miswired to the load terminals.

24. The device of claim 23, further comprising a circuit interrupter configured to decouple the AC power distribution system from the at least one electrical load when the miswire prevention circuit produces an output signal.

25. An electrical wiring protection device for use in coupling an AC power through an AC power distribution system to at least one electrical load, the device comprising:

a test circuit coupled between a hot conductor and a neutral conductor of the AC power distribution system, the test circuit being configured to generate at least one simulated fault signal during a first predetermined half-cycle polarity of AC power;

a detector circuit coupled to the test circuit, the detector circuit generating a detection signal in response to the at least one simulated fault signal;

an interval timing circuit coupled to the test circuit, the interval timing circuit being configured to enable the test circuit to generate the at least one simulated fault signal during a first predetermined interval and not enable the test circuit during a subsequent second predetermined interval, the first predetermined interval and the second predetermined interval being recurring time intervals;

a gate circuit coupled to the detector circuit, the gate circuit generating a gated test detection pulse in response to receiving the detection signal, the gated test detection pulse corresponding to the at least one simulated fault signal and having a duration not extending into a second predetermined half-cycle polarity of AC power subsequent to the first predetermined half-cycle of AC power;

a checking circuit coupled to the gate circuit, the checking circuit including a timer configured to initiate an end-of-life fault signal if the gated test detection pulse is not received within a predetermined period of time; and

a response mechanism coupled to the checking circuit, the response mechanism being actuated in response to the end-of-life fault signal.

26. The device of claim 25, wherein one or more of the detector circuit, interval timing circuit, gate circuit, and/or checking circuit are disposed in an integrated chip (IC).

27. The device of claim 26, wherein the IC includes a microprocessor, an application specific IC (ASIC), and/or a microprocessor and an ASIC.

28. The device of claim 25, wherein one or more of the detector circuit, interval timing circuit, gate circuit, and/or checking circuit are implemented using discrete circuit components.

29. The device of claim 25, wherein the response mechanism includes a circuit interrupter configured to decouple the AC power distribution system from the at least one electrical load and/or an indicator device configured to alert a user to the presence of the end-of-life condition.

30. The device of claim 29, wherein the circuit interrupter includes a first and second solenoid, the first solenoid being activated by the end-of-life fault signal, the second solenoid being activated by a gated fault detection signal corresponding to a fault in the AC power distribution system.

31. The device of claim 29, wherein said circuit interrupter includes a reset mechanism configured to reset the circuit interrupter after the AC power distribution system has been decoupled from the at least one load.

32. The device of claim 29, wherein the response mechanism further comprises a delay circuit, the delay circuit being configured to delay actuation of the circuit interrupter for a predetermined delay interval, whereas the indicator device being actuated immediately in response to the end-of-life fault signal.

33. The device of claim 32, wherein the predetermined delay interval is less than or equal to forty-eight (48) hours.

34. The device of claim 29, wherein the detection circuit is configured to generate a fault detection signal in response to a true fault signal, and the gate circuit is configured to generate a gated fault detection pulse in response to receiving the fault detection signal, the gated fault detection pulse being transmitted in the second predetermined half-cycle polarity of AC power, the circuit interrupter decoupling the AC power distribution system from the at least one load in response to receiving the gated fault detection pulse.

35. The device of claim 34, further comprising a bypass circuit coupled between the detector circuit and the circuit interrupter, the bypass circuit generating a bypass detection signal in response to sensing a fault current in the AC power distribution system exceeding a predetermined threshold, the circuit interrupter decoupling the AC power distribution system from the at least one load in response to receiving the bypass detection signal.

36. The device of claim 35, wherein the predetermined threshold is substantially equal to 100 mA.

37. The device of claim 34, wherein the bypass detection signal is generated in either the first or second predetermined intervals.

38. The device of claim 25, wherein the checking circuit further comprises a ring circuit coupled to the gate circuit, the ring circuit being configured to generate a ringing signal in response to the gated test detection pulse if each of a plurality of device components are operational.

39. The device of claim 38, wherein the ring circuit includes a resonating tank circuit.

40. The device of claim 25, wherein the time interval from the gated test detection pulse to a minimum detection threshold value of the detection signal is in a range between 30 to 50 milliseconds.

41. The device of claim 25, wherein the detector circuit includes a ground fault sensor.

42. The device of claim 25, wherein the detector circuit includes a grounded neutral sensor.

43. The device of claim 25, wherein the detector circuit includes an arc fault sensor.

44. The device of claim 25, further comprising a self-test relay circuit coupled between the interval timer and the automated self-test circuit, the self-test relay circuit being configured to actuate the automated self-test circuit in response to a signal from the interval timer.

45. The device of claim 25, wherein the checking circuit transmits the end-of-life fault signal to the gate circuit, the gate circuit gating the end-of-life fault signal and providing the response mechanism with a gated end-of-life detection pulse in response thereto, the response mechanism being actuated in response to the gated end-of-life detection pulse.

46. The device of claim 25, wherein the response mechanism is not responsive to the gated test detection pulse.

47. The device of claim 25, further comprising load terminals for coupling AC power to the at least one electrcial load and a miswire prevention circuit configured to detect a miswiring condition, wherein the miswiring condition includes coupling AC power to the load terminals.

48. An electrical wiring protection device for use in coupling an AC power distribution system to at least one electrical load, the device comprising:

a test circuit coupled to the AC power distribution system and configured to generate at least one simulated fault signal during a first predetermined half-cycle polarity of AC power;

a detector circuit coupled to the test circuit, the detector circuit generating a detection signal in response to the at least one simulated fault signal;

a processor coupled to the test circuit and the detector circuit, the processor being programmed to,

generate a self-test enable signal during a first predetermined time interval and not during a second predetermined time interval, the self-test enable signal enabling the test circuit to generate the at least one simulated fault signal, and

generate a gated test detection pulse in response to receiving the detection signal, the gated test detection pulse corresponding to the at least one simulated fault signal and having a pulse duration not extending into a second predetermined half cycle polarity of AC power subsequent to the first predetermined half-cycle polarity of AC power;

a checking circuit coupled to the processor, the checking circuit including a timer configured to initiate an end-of-life fault signal if the gated test detection pulse is not received within a predetermined period of time; and

a response mechanism coupled to the checking circuit, the response mechanism being actuated in response to the end-of-life fault signal.

49. The device of claim 48, wherein the response mechanism is coupled to the checking circuit, and the gate circuit.

50. The device of claim 48, wherein the processor includes a microprocessor and/or an application specific integrated chip (ASIC).

51. The device of claim 48, wherein the response mechanism includes a circuit interrupter configured to decouple the AC power distribution system from the at least one electrical load and/or an indicator device configured to alert a user to the presence of the end-of-life-condition.

52. The device of claim 51, wherein the circuit interrupter includes a first and second solenoid, the first solenoid being activated by the end-of-life fault signal, the second solenoid being activated by a gated fault detection signal corresponding to a fault in the AC power distribution system.

53. The device of claim 51, wherein said circuit interrupter includes a reset mechanism configured to reset the circuit interrupter after the AC power distribution system has been decoupled from the at least one load.

54. The device of claim 51, wherein the indicator device includes at least one light emitting element and/or an audible annunciator.

55. The device of claim 51, further comprising a bypass circuit coupled between the detector circuit and the circuit interrupter, the bypass circuit generating a bypass detection signal in response to sensing a fault current in the AC power distribution system exceeding a predetermined threshold, the circuit interrupter being configured to decouple the AC power distribution system from the at least one load in response to receiving the bypass detection signal.

56. The device of claim 55, wherein the predetermined threshold is substantially equal to 100 mA.

57. The device of claim 55, wherein the bypass detection signal is generated in either the first predetermined half cycle of AC power or the second predetermined half-cycle of AC power, or the first predetermined time interval or the second predetermined time interval.

58. The protection device of claim 48, further comprising a trip light indicator configured to light when the circuit interrupter is tripped.

59. The device of claim 48, wherein the response mechanism further comprises a delay circuit, the delay circuit being configured to delay actuation of the circuit interrupter for a predetermined delay interval, the indicator device being actuated immediately, in response to the end-of-life fault signal.

60. The device of claim 48, wherein the checking circuit further comprises a ring circuit coupled to the gate circuit, the ring circuit being configured to generate a ringing signal in response to the gated test detection pulse if each of a plurality of device components are operational.

61. The device of claim 48, wherein the detection circuit is configured to generate a fault detection signal in response to a true fault signal, and the processor is configured to generate a gated fault detection pulse in response to receiving the fault detection signal, the gated fault detection pulse being transmitted in the second predetermined half-cycle polarity of AC power, the response mechanism being actuated in response to the gated fault detection pulse.

62. The device of claim 48, wherein the checking circuit transmits the end-of-life fault signal to the processor, and the processor providing the response mechanism with a gated end-of-life detection pulse in response thereto, the response mechanism being actuated in response to the gated end-of-life detection pulse.

63. The device of claim 48, wherein the response mechanism is not responsive to the gated test detection pulse.

64. The device of claim 48, wherein the detector circuit includes a ground fault sensor.

65. The device of claim 48, wherein the detector circuit includes a grounded neutral sensor.

66. The device of claim 48, wherein the detector circuit includes an arc fault sensor.

67. The device of claim 48, further comprising load terminals for coupling AC power to the at least one electrical load and a miswire prevention circuit that detects if AC power has been miswired to the load terminals.

68. The device of claim 67, further comprising a circuit interrupter configured to decouple the AC power distribution system from the at least one electrical load when the miswire prevention circuit produces an output signal.

69. A method for automatically self testing an electrical wiring protection device for use in coupling an AC power distribution system to at least one electrical load, the device comprising:

generating at least one simulated fault signal during a first predetermined polarity of AC power, the at least one simulated fault being generated during a test state interval and not being generated during a subsequent non-test state interval, the test state interval and the non-test state interval being recurring time intervals each of predetermined length;

transmitting a detection signal in response to detecting the at least one simulated fault signal;

generating a gated test detection pulse in response to the detection signal, the gated test detection pulse having a pulse duration not extending into a secpond predetermined polarity of AC power; and

initiating an end-of-life fault signal if the gated detection pulse is not received within a predetermined period of time.

70. The method of claim 69, further comprising the step of actuating a response mechanism in response to the end-of-life fault signal.

71. The method of claim 69, further comprising the step of gating the end-of-life fault signal, wherein the response mechanism is responsive to the gated end-of-life mechanism.