Monitoring refrigerant charge

• US 6,981,384 B2
• Filed: 03/22/2004
• Issued: 01/03/2006
• Est. Priority Date: 03/22/2004
• Status: Active Grant

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Taras, Michael F., Lifson, Alexander, Dobmeier, Thomas J.
• Primary Examiner(s): Jones, Melvin
• Application Number:
  US10/805,785
• Publication Number:
  US 20050204756A1
• Time in Patent Office: 652 Days
• Field of Search: 621/49, 62/77, 621/766, 621/56, 621/59, 622/92
• US Class Current: 62/149
• CPC Class Codes: F25B 2700/2116 of a condenser
• CPC Class Codes: F25B 2700/21163 of the refrigerant at the outlet of the condenser
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence

Abstract

An air conditioning, heating or refrigeration system includes a controller that automatically determines if refrigerant amount is above or below the desired amount within the system. In one example, a sensor measures the temperature difference between sub-cooled liquid and saturated condensing temperature and provides information to the controller. The controller determines a variance between the measured and an expected value. If that variance exceeds a selected threshold, the controller automatically determines that the amount of refrigerant in the system is outside of an acceptable range.

Claims

1. A method of monitoring an amount of refrigerant in a refrigerant system having an electric motor driven compressor, a condenser and an evaporator;

determining a temperature difference between a saturation condensing temperature and a liquid refrigerant temperature of sub-cooled refrigerant; and

automatically determining a variance between the determined temperature difference and a desired temperature difference, and utilizing said variance to determine whether the amount of refrigerant in the refrigerant system is as desired.

2. The method of claim 1, including determining whether the variance exceeds a selected threshold.

3. The method of claim 2, including providing an indication of an undesirable amount of refrigerant in the system when the determined difference exceeds the selected threshold.

4. The method of claim 1, including determining the temperature difference when the system is operating to provide cooling.

6. The method of claim 1, including determining whether the amount of refrigerant in the system is above or below a desired level.

15. The method of claim 1, wherein a warning signal is produced if the determination is made that the amount of refrigerant within the system is not as desired.

16. The method of claim 15, wherein said warning signal is visual.

17. The method of claim 15, wherein said warning signal is audio.

5. A method of monitoring an amount of refrigerant in a refrigerant system having an electric motor driven compressor, a condenser and an evaporator;

determining a temperature difference between a saturation condensing temperature and a liquid refrigerant temperature of sub-cooled refrigerant; and

automatically determining a variance between the determined temperature difference and a desired temperature difference, including determining the temperature difference when the system is operating to provide heating.

7. A refrigerant system, comprising:

at least one sensor that provides an indication of a temperature difference between a saturation condensing temperature and a liquid refrigerant temperature of sub-cooled refrigerant; and

a controller that uses the temperature difference to determine if the amount of refrigerant within the refrigerant system is different from a desired amount.

8. The system of claim 7, wherein the controller determines a difference variance between the indicated temperature difference and an expected temperature difference and uses the determined variance to determine whether the amount of refrigerant in the system is different than the desired amount.

9. The system of claim 8, wherein the controller determines whether the variance exceeds a selected threshold.

11. The system of claim 7, including a compressor, a condenser downstream of the compressor and an evaporator upstream of the compressor.

12. The system of claim 7, wherein the controller provides an indication when the amount of refrigerant in the system is outside of an acceptable range.

13. The system of claim 7, wherein the refrigerant system operates in a cooling mode.

14. The system of claim 7, wherein the refrigerant system operates in a heating mode.

18. The system of claim 7, wherein a warning signal is produced if a determination is made that the amount of refrigerant within the system is different from the desired amount.

19. The system of claim 18, wherein said warning signal is visual.

20. The system of claim 18, wherein said warning signal is audio.

10. A refrigerant system comprising:

at least one sensor that provides an indication of a temperature difference between a saturation condensing temperature and a liquid refrigerant temperature of sub-cooled refrigerant; and

a controller that uses the temperature difference to determine if the amount of refrigerant is different from a desired amount, wherein the controller also uses at least one of a compressor free volume on a suction side, a compressor free volume on a discharge side, an oil amount in the compressor, a low side pressure, an outdoor temperature, an indoor dry bulb temperature, an indoor wet bulb temperature, a vapor saturated temperature, an amount of superheat at a compressor suction line, an electric motor size, an electric motor efficiency or a line voltage as a further indicator of the amount of refrigerant.