Correcting for two-phase flow in a digital flowmeter

• US 6,981,424 B2
• Filed: 04/26/2004
• Issued: 01/03/2006
• Est. Priority Date: 03/23/2000
• Status: Expired due to Term

• Current Assignee: Schneider Electric Systems USA, Inc. (Schneider Electric SE)
• Original Assignee: Invensys Systems Incorporated (Invensys PLC)
• Inventors: Henry, Manus P., Jesus De La Fuente, Maria
• Primary Examiner(s): Noori, Max
• Assistant Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US10/831,228
• Publication Number:
  US 20040206189A1
• Time in Patent Office: 617 Days
• Field of Search: 738/613.56, 738/613.57, 738/613.55
• US Class Current: 73/861.356
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01F 1/8431 electronic circuits
• CPC Class Codes: G01F 1/8436 signal processing
• CPC Class Codes: G01F 1/8486 with multiple measuring conduits
• CPC Class Codes: G01F 15/024 involving digital counting

Abstract

A flowmeter is disclosed. The flowmeter includes a vibratable conduit, and a driver connected to the conduit that is operable to impart motion to the conduit. A sensor is connected to the conduit and is operable to sense the motion of the conduit and generate a sensor signal. A controller is connected to receive the sensor signal. The controller is operable to detect a single-phase flow condition and process the sensor signal using a first process during the single-phase flow condition to generate a validated mass-flow measurement. The controller is also operable to detect a two-phase flow condition and process the sensor signal using a second process during the two-phase flow condition to generate the validated mass-flow measurement.

Claims

1. A flow measurement system comprising:

an input module operable to receive an analog sensor signal from a sensor connected to a vibratable flowtube, the analog sensor signal related to a process fluid through the flowtube, wherein the process fluid includes a liquid medium and a gas;

a signal processing system operable to determine sensor signal characteristics from a digitized version of the sensor signal, and further operable to determine drive signal characteristics for a drive signal to be applied to the flowtube such that a drive phase of the drive signal substantially matches a sensor phase of the analog sensor signal;

a measurement system operable to determine a property of the process fluid, based on the sensor signal characteristics;

an output module operable to output the drive signal to the flowtube to maintain an oscillation of the flowtube while the process fluid is contained therein; and

a correction system that is operable to receive the property from the measurement system and determine a corrected property that takes into account an adverse effect of the gas in the determining of the property by the measurement system.

2. The flow measurement system of claim 1 wherein the property includes an apparent mass flow rate of the process fluid that contains an error caused by the adverse effect of the gas, and the corrected property includes a corrected mass flow rate that accounts for the error.

3. The flow measurement system of claim 1 wherein the property includes an apparent density of the process fluid that contains an error caused by the adverse effect of the gas, and the corrected property includes a corrected density that accounts for the error.

4. The flow measurement system of claim 1 wherein the input module, the signal processing system, the measurement system, and the output module are contained within a flowmeter controller unit, and wherein the correction system is external to the flowmeter controller unit and in communication with the flowmeter controller unit.

5. The flow measurement system of claim 1 wherein the input module, the signal processing system, the measurement system, the output module, and the correction system are contained within a flowmeter controller unit.

6. The flow measurement system of claim 1 comprising a process sensor that is operable to determine a condition associated with the process fluid and output a sensed condition of the process fluid to the input module.

7. The flow measurement system of claim 6 wherein the correction system is operable to determine the corrected property based at least partially on the sensed condition.

8. The flow measurement system of claim 1 wherein the drive signal characteristics include a drive gain selected to maintain the oscillation of the flowtube.

9. The flow measurement system of claim 8 wherein the drive grain is at least ten times a nominal drive gain that exists when the process fluid includes only the liquid medium, and does not include the gas.

10. The flow measurement system of claim 1 wherein the gas comprises greater than 5% of the process fluid, by volume.

11. The system of claim 10 wherein the gas comprises greater than 75% of the process fluid, by volume.

12. The flow measurement system of claim 1 wherein an apparent density of the process fluid as measured by the measurement system drops by at least 10% as compared to a nominal density that exists when the process fluid includes only the liquid medium, and does not include the gas.

13. A method comprising:

receiving a sensor signal from a sensor that is connected to an oscillating flowtube, the flowtube containing a fluid flow, the fluid flow including at least a first fluid phase and a second fluid phase;

determining an apparent property of the fluid flow, based on the sensor signal;

determining a drive phase of a drive signal such that the drive phase is substantially equivalent to a sensor phase of the sensor signal, to thereby account for a phase delay associated with digital components that are associated with processing of the sensor signal or the drive signal;

maintaining oscillation of the flowtube containing the fluid flow by applying the drive signal to the flowtube;

receiving the apparent property at an error correction system; and

correcting the apparent property to obtain a corrected property.

14. The method of claim 13 comprising:

sensing a condition associated with the fluid flow at a process sensor; and

outputting the sensed condition of the mass flow to the input module.

15. The method of claim 14 wherein correcting the apparent property comprises correcting the apparent property, based on the sensed condition.

16. The method of claim 13 comprising outputting the apparent property to an error correction system for correction thereof.

17. The method of claim 14 wherein selecting the drive grain comprises selecting the drive gain to be at least ten times a nominal drive gain that exists when the fluid flow includes only the liquid medium, and does not include the gas.

18. The method of claim 13 wherein maintaining the oscillation of the flowtube comprises selecting a drive gain of the drive signal so as to maintain the oscillation of the flowtube.

19. The method of claim 13 wherein the first fluid phase includes gas that comprises greater than 5% of the fluid flow, by volume, and the second fluid phase includes a liquid medium.

20. The method of claim 19 wherein the first fluid phase includes gas that comprises greater than 75% of the fluid flow, by volume, and the second fluid phase includes a liquid medium.

21. A system for measuring properties of a fluid flow, comprising:

a vibratable conduit containing a fluid flow, the fluid flow including a multi-phase flow that includes a liquid medium and a gas;

a driver connected to the conduit and operable to output a drive signal to the conduit to thereby impart motion to the conduit;

a sensor connected to the conduit and operable to sense a motion of the conduit and output an analog sensor signal,

a flowmeter controller operable to analyze a digital sensor signal obtained from the analog sensor signal to determine an apparent flow condition of the multi-phase flow, and further operable to adjust a drive phase of the drive signal to substantially match a phase of the analog sensor signal,

wherein the flowmeter controller is operable to control the driver to output the drive signal having the drive phase to the conduit, to thereby maintain an oscillation of the conduit during the multi-phase flow; and

an error correction module that is operable to receive the apparent flow condition and generate a corrected flow condition.

22. The system of claim 21 comprising a process sensor that is operable to sense a property associated with the multi-phase flow and output the sensed property to the error correction module for use in determining the corrected flow condition.

23. The system of claim 21 wherein the gas within the multi-phase flow comprises greater than 75% the multi-phase flow, by volume.