Dual position linear displacement micromechanism

• US 6,982,515 B2
• Filed: 09/12/2001
• Issued: 01/03/2006
• Est. Priority Date: 09/12/2001
• Status: Expired due to Term

• Current Assignee: Mind Fusion, LLC (Ascend Innovation Management, LLC)
• Original Assignee: Brigham Young University (The Church of Jesus Christ of Latter-Day Saints)
• Inventors: Howell, Larry, Clements, Deanne, Lyon, Scott, Weight, Brent
• Primary Examiner(s): Nguyen, Tuyen T
• Application Number:
  US10/363,243
• Publication Number:
  US 20050073380A1
• Time in Patent Office: 1,574 Days
• Field of Search: 310/40.MM, 310306-309, 200/181, 200/600, 200/343, 200/339, 605/16, 605/27
• US Class Current: 310/307
• CPC Class Codes: B81B 2201/037 Microtransmissions
• CPC Class Codes: B81B 2203/051 Translation according to an axis parallel to the substrate
• CPC Class Codes: B81B 2203/053 Translation according to an axis perpendicular to the substrate
• CPC Class Codes: B81B 3/0054 For holding or placing an element in a given position
• CPC Class Codes: B81B 3/0062 Devices moving in two or more dimensions, i.e. having special features which allow movement in more than one dimension
• CPC Class Codes: H01F 2007/068 using printed circuit coils
• CPC Class Codes: H01H 1/0036 Switches making use of microelectromechanical systems [MEMS] for electromagnetic relays H01H50/005; for electrostatic relays H01H59/0009
• CPC Class Codes: H01H 2001/0042 Bistable switches, i.e. having two stable positions requiring only actuating energy for switching between them, e.g. with snap membrane or by permanent magnet
• CPC Class Codes: H01H 2001/0047 operable only by mechanical latching
• CPC Class Codes: H01H 2001/0078 with parallel movement of the movable contact relative to the substrate
• CPC Class Codes: H01H 2061/006 Micromechanical thermal relay
• CPC Class Codes: H01H 61/04 wherein the thermally-sensitive member is only heated directly

Abstract

An apparatus (1) that is capable of a first stable configuration and a second stable configuration is disclosed. The bistable mechanism (10) has a leg (30, 32) that is coupled on one end by a base member (22, 24) and on the other end by a shuttle (20). The leg (30, 32) stores potential energy as it is deflected. The potential energy stored in the leg (30, 32) has a maximum potential energy position with a low potential energy position on either side of the maximum. An apparatus and method are also disclosed for a latching mechanism (910) and the associated method. The latching mechanism (910) is comprised of a grasping member (932), a lock slider (928), and a detent slider (916). These three members (916, 928, 932) operate together to induce a locked configuration and an unlocked configuration by actuating the lock slider (928) in a single direction.

Claims

1. A micromechanism having a first stable configuration and a second stable configuration, the micromechanism comprising:

a base member;

a leg having a base end and a shuttle end;

a pin joint coupling the base member and the base end of the leg;

a shuttle configured to slide along a substantially linear path; and

a pin joint coupling the shuttle and the shuttle end of the leg.

2. The micromechanism of claim 1 wherein the pin joint coupling the base end of the leg to the base member is a fixed pin joint.

3. The micromechanism of claim 1 wherein the pin joint coupling the shuttle end of the leg to the shuttle is a floating pin joint.

4. The micromechanism of claim 1 wherein the base member is a microchip substrate.

5. The micromechanism of claim 1 wherein the base member is fixed to a microchip substrate.

6. The micromechanism of claim 2 wherein the leg has at least one dimple elevating the leg from the substrate.

7. The micromechanism of claim 2 wherein the floating pin joint has at least one dimple elevating the floating pin joint from the substrate.

8. The micromechanism of claim 2 wherein the shuttle has at least one dimple elevating the shuttle from the substrate.

9. The micromechanism of claim 1 wherein the leg is a compliant member.

10. The micromechanism of claim 1 wherein the leg is arched.

11. The micromechanism of claim 1 wherein the leg is substantially straight.

12. The micromechanism of claim 1 wherein the leg is generally “

V”

shaped.

13. The micromechanism of claim 1 wherein the leg deforms at a toggle point.

14. The micromechanism of claim 1 wherein the micromechanism is actuated by applying a rotational force at the pin joint.

15. The micromechanism of claim 1 wherein the micromechanism is actuated by applying linear force to the shuttle.

16. A micromechanism having a first stable configuration and a second stable configuration, the micromechanism comprising:

a first base member;

a second base member;

a first leg having a base end and a shuttle end, wherein the base end of the first leg is coupled to the first base member by a pin joint;

a second leg having a base end and a shuttle end, wherein the base end of the second leg is coupled to the second base member by a pin joint; and

a shuttle having a first attachment location and a second attachment locations, wherein the shuttle end of the first leg is coupled to the first attachment location of the shuttle via a floating pin joint and the shuttle end of the second leg is attached to the second attachment location of the shuttle via a floating pint joint.

17. The micromechanism of claim 16 wherein the first and second legs are arched.

18. The micromechanism of claim 17 wherein the curvature of the arched legs has a substantial constant radius.

19. The micromechanism of claim 17 wherein the curvature of the first and the second legs at the first stable configuration is substantially the same as the curvature of the first and second legs at the second stable configuration.

20. The micromechanism of claim 16 wherein the first base member and the first leg are substantially symmetric about the shuttle to the second base member and the second leg.

21. The micromechanism of claim 16 wherein the first attachment location and second attachment location at the same position on the shuttle.

22. The micromechanism of claim 16 wherein the shuttle end of the first leg and the shuttle end of the second leg are coupled to the same floating pin joint.

23. The micromechanism of claim 16 wherein the mechanism is toggled from the first stable configuration to the second stable configuration by a thermal actuator operably connected to the shuttle.

24. The micromechanism of claim 16 wherein the mechanism is toggled from the first stable configuration to the second stable configuration by an electrostatic actuator operably connected to the shuttle.

25. The micromechanism of claim 16 wherein the shuttle has a guiding slot and a guiding mount that are configured to maintain a substantially linear travel of the shuttle.

26. The micromechanism of claim 16 wherein the shuttle has a toothed extension extending away from the center of the micromechanism, the toothed extension being engaged by at least one gear configured to rotatably drive the toothed extension in order to toggle the micromechanism between stable configurations.

27. The micromechanism of claim 25 wherein the gear has a center hub and the gear is rotated by a thermal actuator tangentially coupled to the center hub.

28. The micromechanism of claim 16 wherein the shuttle is configured to open a circuit in one stable configuration and close the circuit in the other stable configuration.

29. A micromechanism having a first stable configuration and a second stable configuration, the micromechanism comprising:

a base member;

a compliant leg having a base end and a shuttle end, wherein the base end of the compliant leg is integrally connected to the base member via a compliant flexible pivot; and

a solid shuttle coupled to the shuffle end of the compliant leg via a floating pin joint, wherein the solid shuttle is configured to slide along a substantially linear path.

30. The micromechanism of claim 29 wherein the compliant flexible pivot is a small length flexural pivot.

31. A micromechanism having a first stable configuration and a second stable configuration, the micromechanism comprising:

a base member;

a compliant leg having a base end and a shuttle end, wherein the base end of the compliant leg coupled to the base member via a pin joint; and

a solid shuttle integrally formed to the shuttle end of the compliant leg via a compliant flexible pivot.

32. The micromechanism of claim 31 wherein the compliant flexible pivot is a small length flexural pivot.

33. A micromechanism having a first stable configuration and a second stable configuration, the micromechanism comprising:

a first base member;

a second base member;

a first set of arched legs each leg has a base end and a shuttle end, wherein the base ends of the first set of arched legs are coupled to the first base member by a plurality of pin joints;

a second set of arched legs each leg has a base end and a shuttle end, wherein the base ends of the second set of arched legs are coupled to the second base member by a plurality of pin joints; and

a shuttle having a first attachment side and a second attachment side, wherein the shuttle ends of the first set of arched legs are coupled to the first attachment side of the shuttle via a plurality of floating pin joints and the shuttle ends of the second set of arched legs are attached to the second attachment side of the shuttle via a plurality of floating pin joints.