DC-DC converter with coupled-inductors current-doubler

• US 6,982,887 B2
• Filed: 04/26/2004
• Issued: 01/03/2006
• Est. Priority Date: 04/26/2004
• Status: Expired due to Fees

• Current Assignee: Astec International Limited (Emerson Electric Company)
• Original Assignee: Astec International Limited (Emerson Electric Company)
• Inventors: Mao, Hong, Abu-Qahouq, Jaber, Batarseh, Issa
• Primary Examiner(s): Riley, Shawn
• Application Number:
  US10/832,103
• Publication Number:
  US 20050237772A1
• Time in Patent Office: 617 Days
• Field of Search: 363/89, 363/90, 363/82, 363/126, 363/127
• US Class Current: 363/89
• CPC Class Codes: H02M 3/335 using semiconductor devices only

Abstract

A coupled-inductor current-doubler topology for a power converter has first and second rectifiers and first and second coupled inductors. Each coupled inductor has a main inductor inductively coupled with a secondary inductor. The secondary inductor of the first coupled inductor is coupled in series with one of the first and second rectifiers and the secondary inductor of the second coupled inductor coupled in series with the other one of the first and second rectifiers.

Claims

1. A coupled-inductor current-doubler topology for a power converter, comprising:

first and second rectifiers; and

a first coupled inductor that is magnetically separated from a second coupled inductor, each coupled inductor having a main inductor inductively coupled with a secondary inductor, the secondary inductor of the first coupled inductor electrically coupled in series with one of the first and second rectifiers and the secondary inductor of the second coupled inductor electrically coupled in series with the other one of the first and second rectifiers.

2. The coupled-inductor current-doubler topology of claim 1 wherein each of the main inductors of the first and second coupled inductors have first and second sides and are electrically coupled in series with the second side of the main inductor of the first coupled inductor electrically coupled to the first side of the main inductor of the second coupled inductor, the secondary inductor of the first coupled inductor electrically coupled in series between the first rectifier and the second side of the main inductor of the second coupled inductor, the secondary inductor of the second coupled inductor electrically coupled in series between the second rectifier and the first side of the main inductor of the first coupled inductor.

3. A coupled-inductors current-doubler topology for a power converter, comprising:

first and second rectifiers;

a first coupled inductor that is magnetically separated from a second coupled inductor, each coupled inductor having a main inductor inductively coupled with a secondary inductor, each main inductor having a first side and a second side;

the main inductors electrically coupled together in series with the second side of the main inductor of the first coupled inductor electrically coupled to the first side of the main inductor of the second coupled inductor;

the secondary inductor of the second coupled inductor electrically coupled in series with the second rectifier and the main inductor of the first coupled inductor; and

the secondary inductor of the first coupled inductor electrically coupled in series with the first rectifier and the main inductor of the second coupled inductor.

4. The coupled-inductor current-doubler topology of claim 3 wherein the secondary inductor of the first coupled inductor is electrically coupled between the second side of the main inductor of the second coupled inductor and the first rectifier and the secondary inductor of the second coupled inductor is electrically coupled between the first side of the main inductor of the first coupled inductor and the second rectifier.

5. The coupled-inductor current-doubler topology of claim 3 wherein the rectifiers are selected from the group essentially consisting of diodes and synchronous rectifiers.

6. A power converter, comprising:

at least a first side coupled to a second side by a transformer;

the second side including a current-doubler; and

the current-doubler having first and second rectifiers, a first coupled inductor that is magnetically separated from a second coupled inductor, each coupled inductor being magnetically separated from the transformer and having a main inductor inductively coupled to a secondary inductor, the main inductors electrically coupled to a secondary winding of the transformer and the secondary inductors electrically coupled in series with respective ones of the first and second rectifiers.

7. The power converter of claim 6 wherein the secondary inductors are electrically coupled in series between respective ones of the first and second rectifiers and respective junctions of the main inductors and the secondary winding of the transformer.

8. The power converter of claim 6 wherein the main inductor of a first one of the coupled inductors has a first side electrically coupled to a first side of the secondary winding of the transformer at a first junction and a second side electrically coupled to a first side of the main inductor of the second one of the coupled inductors, the main inductor of the second one of the coupled inductors having a second side electrically coupled to a second side of the secondary winding of the transformer at a second junction, the secondary inductor of the first coupled inductor electrically coupled in series between one of the rectifiers and the second junction, the secondary inductor of the second coupled inductor electrically coupled in series between the second one of the rectifiers and the first junction.

9. The power converter of claim 8 wherein the power converter is a DC-DC converter.

10. The power converter of claim 6 wherein the first and second rectifiers are synchronous rectifiers.

11. The power converter of claim 6 wherein the first and second rectifiers are diodes.

12. A power converter, comprising

a half-bridge buck topology coupled to a coupled-inductors current-doubler topology, the coupled-inductors current-topology including:

first and second rectifiers; and

a first coupled inductor that is magnetically separated from a second coupled inductor, each coupled inductor having a main inductor inductively coupled with a secondary inductor, the secondary inductor of the first coupled inductor electrically coupled in series with one of the first and second rectifiers and the secondary inductor of the second electrically coupled inductor coupled in series with the other one of the first and second rectifiers.

13. The power converter of claim 12 wherein each of the main inductors of the first and second coupled inductors have first and second sides and are electrically coupled in series with the second side of the main inductor of the first coupled inductor electrically coupled to the first side of the main inductor of the second coupled inductor, the secondary inductor of the first coupled inductor electrically coupled in series between the first rectifier and the second side of the main inductor of the second coupled inductor, the secondary inductor of the second coupled inductor electrically coupled in series between the second rectifier and the first side of the main inductor of the first coupled inductor.

14. A power converter, comprising:

a primary side coupled to a secondary side by a transformer, the secondary side including a half-bridge buck topology coupled to a coupled-inductors current-doubler topology, the coupled-inductors current-topology including;

first and second rectifiers; and

a first coupled inductor that is magnetically separated from a second coupled inductor, each coupled inductor being magnetically separated from the transformer and having a main inductor inductively coupled with a secondary inductor, the secondary inductor of the first coupled inductor electrically coupled in series with one of the first and second rectifiers and the secondary inductor of the second coupled inductor electrically coupled in series with the other one of the first and second rectifiers.

15. The power converter of claim 14 wherein each of the main inductors of the first and second coupled inductors have first and second sides and are electrically coupled in series with the second side of the main inductor of the first coupled inductor electrically coupled to the first side of the main inductor of the second coupled inductor, the secondary inductor of the first coupled inductor electrically coupled in series between the first rectifier and the second side of the main inductor of the second coupled inductor, the secondary inductor of the second coupled inductor electrically coupled in series between the second rectifier and the first side of the main inductor of the first coupled inductor.