Fluid dispense pump with drip prevention mechanism and method for controlling same

• US 6,983,867 B1
• Filed: 04/28/2003
• Issued: 01/10/2006
• Est. Priority Date: 04/29/2002
• Status: Active Grant

• Current Assignee: DL Technology LLC
• Original Assignee: DL Technology LLC
• Inventors: Fugere, Jeffrey P.
• Primary Examiner(s): Trieu, Theresa
• Application Number:
  US10/424,273
• Time in Patent Office: 988 Days
• Field of Search: 222/413, 222/261, 222/262, 222/263, 222/386, 222/386.5, 222/394, 222/241, 222/333, 222/504, 222/107
• US Class Current: 222/413
• CPC Class Codes: B05C 11/10 Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material B05C1/0813, B05C5/0225, B05C17/002 and B05C19/06 take precedence
• CPC Class Codes: B05C 11/1034 specially designed for conducting intermittent application of small quantities, e.g. drops, of coating material B05C5/0225, B05C11/1026 take precedence
• CPC Class Codes: G01F 13/005 comprising a screw conveyor

Abstract

A material dispensing pump includes a drip prevention system and method so as to avoid undesired dripping of the dispensed fluid. In one example, the fluid path is sealed. Positive pressure is applied to the fluid during a dispensing operation to present the fluid to the auger-style pump at a desired rate. Between dispensing operations, or when dispensing is completed, the fluid is placed in suspension, for example by applying a negative pressure, thereby preventing the fluid from being inadvertently released at the dispense tip. In addition, following a dispensing operation, the pump dispensing controller can be programmed to reverse the rotation of the feed screw, in order to draw the material in a reverse direction and to further suspend the fluid.

Claims

1. A material dispensing pump comprising:

a feed screw including a cylindrical neck portion and a helical feed path defined between a major diameter and a minor diameter of the feed screw;

the feed screw being driven in a first direction of rotation during a dispensing operation of material to be dispensed;

a feed screw housing having a cavity, the feed screw extending through the cavity, the feed screw housing having an inlet port and an outlet port in communication with the cavity, the helical feed path being substantially sealed from ambient air between the inlet port and the outlet port by an O-ring positioned about the neck between the neck and the feed screw housing and a threaded spanner nut that applies pressure in a direction along a longitudinal axis of the feed screw that compresses the O-ring about the neck to substantially seal the helical path from ambient air;

a pressure unit for applying positive pressure to cause material to be presented to the inlet port at a desired rate during a dispensing operation such that the material flows through the helical feed path toward the outlet port; and

a material suspension unit for placing the material in the substantially sealed helical feed path in suspension by applying negative pressure to the material following the dispensing operation.

2. The material dispensing pump of claim 1 further comprising a material reservoir in communication with the inlet port, the material reservoir containing the material to be dispensed during the dispensing operation.

3. The material dispensing pump of claim 2 further comprising a feed tube coupled between the material reservoir and the inlet port.

4. The material dispensing pump of claim 3 wherein the feed tube comprises an elastically compressible material and wherein the material suspension unit comprises means for constricting the feed tube to place the material in suspension.

5. The material dispensing pump of claim 2 wherein the material reservoir comprises a syringe and wherein the positive pressure is applied to the material in the syringe.

6. The material dispensing pump of claim 5 wherein the positive pressure comprises pumped air provided by the pressure unit and applied to the material in the syringe.

7. The material dispensing pump of claim 5 wherein the material suspension unit applies negative pressure to the material to place the material in suspension and wherein the negative pressure comprises a vacuum provided by the pressure unit and drawn on the material in the syringe.

8. The material dispensing pump of claim 5 further comprising a plunger in the syringe for interfacing with the material and wherein the positive pressure is applied to the plunger.

9. The material dispensing pump of claim 1 further comprising a motor coupled to the feed screw for driving the feed screw in the first direction of rotation during the dispensing operation.

10. The material dispensing pump of claim 9 wherein the motor further drives the feed screw in a second direction of rotation opposite the first direction following the dispensing operation.

11. The material dispensing pump of claim 9 wherein the movement of the screw in the second direction operates to further place the material in suspension.

12. The material dispensing pump of claim 9 wherein the motor comprises a closed-loop servo-motor.

13. The material dispensing pump of claim 1 wherein the feed screw has a longitudinal axis, and wherein the inlet port is elongated in a direction along the longitudinal axis of the feed screw.

14. The material dispensing pump of claim 1, wherein the O-ring is positioned by a containment washer.

15. A method for dispensing material comprising:

during a dispensing operation of material to be dispensed;

driving a feed screw including a cylindrical neck portion and a helical feed path in a first direction of rotation, the feed screw being disposed in a cavity of a feed screw housing such that the helical feed path is substantially sealed from ambient air by positioning an O-ring about the neck between the neck and the feed screw housing and by applying pressure in a direction along a longitudinal axis of the feed screw that compresses the O-ring about the neck to substantially seal the helical path from ambient air; and

applying positive pressure to the material to cause material to be presented to the helical feed path at a desired rate; and

following the dispensing operation, placing the material in the substantially sealed helical feed path in suspension by applying negative pressure to the material.

16. The method of claim 15 further comprising providing the material from a material reservoir in communication with the helical feed path.

17. The method of claim 16 further comprising coupling an elastically compressible feed tube between the material reservoir and the helical feed path.

18. The method of claim 17 further comprising constricting the feed tube to suspend the flow of material.

19. The method of claim 18 wherein the material reservoir comprises a syringe and wherein the positive pressure is applied to the material in the syringe.

20. The method of claim 19 wherein the positive pressure comprises pumped air applied to the material in the syringe.

21. The method of claim 19 wherein the negative pressure comprises a vacuum drawn on the material in the syringe.

22. The method of claim 15 further comprising, following the dispensing operation, driving the feed screw in a second direction of rotation opposite the first direction.

23. The method of claim 22 wherein the movement of the screw in the second direction operates in conjunction with the negative pressure to suspend the flow of material.

24. The material dispensing pump of claim 15, wherein the O-ring is secured about the neck of the feed screw by a threaded nut.

25. A material dispensing pump comprising:

a feed screw including a cylindrical neck portion and a helical feed path defined between a major diameter and a minor diameter of the feed screw;

the feed screw being driven in a first direction of rotation during a dispensing operation of material to be dispensed;

a feed screw housing having a cavity, the feed screw extending through the cavity, the feed screw housing having an inlet port and an outlet port in communication with the cavity, the helical feed path being substantially sealed from ambient air between the inlet port and the outlet port by an O-ring positioned about the neck between the neck and the feed screw housing, the O-ring being under pressure in a direction along a longitudinal axis of the feed screw that compresses the O-ring about the neck to substantially seal the helical path from ambient air;

a pressure unit for applying positive pressure to cause material to be presented to the inlet port at a desired rate during a dispensing operation such that the material flows through the helical feed path toward the outlet port;

a material reservoir in communication with the inlet port, the material reservoir containing the material to be dispensed during the dispensing operation, wherein the material reservoir comprises a syringe, and wherein the positive pressure is applied to the material in the syringe; and

a material suspension unit for placing the material in the substantially sealed helical feed path in suspension by applying negative pressure to the material following the dispensing operation, wherein the negative pressure comprises a vacuum provided by the pressure unit and drawn on the material in the syringe.

26. The material dispensing pump of claim 25 further comprising a feed tube coupled between the material reservoir and the inlet port.

27. The material dispensing pump of claim 26 wherein the feed tube comprises an elastically compressible material and wherein the material suspension unit comprises means for constricting the feed tube to place the material in suspension.

28. The material dispensing pump of claim 25 further comprising a plunger in the syringe for interfacing with the material and wherein the positive pressure is applied to the plunger.

29. The material dispensing pump of claim 25 further comprising a motor coupled to the feed screw for driving the feed screw in the first direction of rotation during the dispensing operation.

30. The material dispensing pump of claim 29 wherein the motor further drives the feed screw in a second direction of rotation opposite the first direction following the dispensing operation.

31. The material dispensing pump of claim 30 wherein the movement of the screw in the second direction operates to further place the material in suspension.

32. The material dispensing pump of claim 29 wherein the motor comprises a closed-loop servo-motor.

33. The material dispensing pump of claim 25, wherein the O-ring is positioned by a containment washer.

34. The material dispensing pump of claim 26, wherein the O-ring is secured about the neck of the feed screw by a threaded nut.

35. The material dispensing pump of claim 26 wherein the feed screw has a longitudinal axis, and wherein the inlet port is elongated in a direction along the longitudinal axis of the feed screw.

36. A method for dispensing material comprising:

during a dispensing operation of material to be dispensed;

driving a feed screw including a cylindrical neck portion and a helical feed path in a first direction of rotation, the feed screw being disposed in a cavity of a feed screw housing such that the helical feed path is substantially sealed from ambient air by positioning an O-ring about the neck between the neck and the feed screw housing and by applying pressure to the O-ring in a direction along a longitudinal axis of the feed screw that compresses the O-ring about the neck to substantially seal the helical path from ambient air;

applying positive pressure to the material to cause material to be presented to the substantially sealed helical feed path at a desired rate; and

providing the material from a material reservoir in communication with the helical feed path, wherein the material reservoir comprises a syringe, and wherein the positive pressure is applied to the material in the syringe; and

following the dispensing operation, placing the material in the substantially sealed helical feed path in suspension by applying negative pressure to the material, wherein the negative pressure comprises a vacuum drawn on the material in the syringe.

37. The method of claim 36 further comprising coupling an elastically compressible feed tube between the material reservoir and the helical feed path.

38. The method of claim 37 further comprising constricting the feed tube to suspend the flow of material.

39. The method of claim 36 further comprising, following the dispensing operation, driving the feed screw in a second direction of rotation opposite the first direction.

40. The method of claim 39 wherein the movement of the screw in the second direction operates in conjunction with the negative pressure to suspend the flow of material.

41. The method of claim 36, wherein pressure is applied to the O-ring using a threaded nut.

42. The method of claim 36 wherein driving the feed screw comprises driving the feed screw using a closed-loop servo-motor.

43. The method of claim 36 wherein the feed screw has a longitudinal axis, and wherein the inlet port is elongated in a direction along the longitudinal axis of the feed screw.

44. A material dispensing pump comprising:

a feed screw including a cylindrical neck and a helical feed path defined between a major diameter and a minor diameter of the feed screw;

the feed screw being driven in a first direction of rotation during a dispensing operation of material to be dispensed;

a feed screw housing having a cavity, the feed screw extending through the cavity, the feed screw housing having an inlet port and an outlet port in communication with the cavity, the helical feed path being substantially sealed from ambient air between the inlet port and the outlet port;

a pressure unit for applying positive pressure to cause material to be presented to the inlet port at a desired rate during a dispensing operation such that the material flows through the helical feed path toward the outlet port;

a material suspension unit for placing the material in suspension following the dispensing operation;

an O-ring about the neck of the feed screw between the neck and the feed screw housing; and

a threaded nut that applies pressure in a direction along a longitudinal axis of the feed screw that compresses the O-ring about the neck of the feed screw in order to substantially seal the helical feed path from ambient air between the inlet port and the outlet port.

45. The material dispensing pump of claim 44 further comprising a containment washer that positions the O-ring between the neck of the feed screw and the feed screw housing.

46. The material dispensing pump of claim 44, wherein the threaded nut comprises a spanner nut.

47. The material dispensing pump of claim 44 wherein the O-ring substantially seals the helical feed path from ambient air while allowing for free rotation of the feed screw during the dispensing operation.

48. The material dispensing pump of claim 44 further comprising a material reservoir in communication with the inlet port, the material reservoir containing the material to be dispensed during the dispensing operation.

49. The material dispensing pump of claim 48 further comprising a feed tube coupled between the material reservoir and the inlet port.

50. The material dispensing pump of claim 49 wherein the feed tube comprises an elastically compressible material and wherein the material suspension unit comprises means for constricting the feed tube to place the material in suspension.

51. The material dispensing pump of claim 48 wherein the material reservoir comprises a syringe and wherein the positive pressure is applied to the material in the syringe.

52. The material dispensing pump of claim 51 wherein the positive pressure comprises pumped air provided by the pressure unit and applied to the material in the syringe.

53. The material dispensing pump of claim 51 wherein the motor further drives the feed screw in a second direction of rotation opposite the first direction following the dispensing operation.

54. The material dispensing pump of claim 53 wherein the movement of the feed screw in the second direction operates to further place the material in suspension.

55. The material dispensing pump of claim 51 wherein the material suspension unit applies negative pressure to the material to place the material in suspension and wherein the negative pressure comprises a vacuum provided by the pressure unit and drawn on the material in the syringe.

56. The material dispensing pump of claim 51 further comprising a plunger in the syringe for interfacing with the material and wherein the positive pressure is applied to the plunger.

57. The material dispensing pump of claim 44 further comprising a motor coupled to the feed screw for driving the feed screw in the first direction of rotation during the dispensing operation.

58. The material dispensing pump of claim 57 wherein the motor comprises a closed-loop servo-motor.

59. The material dispensing pump of claim 44 wherein the feed screw has a longitudinal axis, and wherein the inlet port is elongated in a direction along the longitudinal axis of the feed screw.

60. The material dispensing pump of claim 44 wherein the material suspension further applies negative pressure to the material to place the material in suspension.

61. A material dispensing pump comprising:

a feed screw including a cylindrical neck portion and a helical feed path defined between a major diameter and a minor diameter of the feed screw;

a feed screw housing having a cavity, the feed screw extending through the cavity, the feed screw housing having an inlet port and an outlet port in communication with the cavity, the helical feed path being substantially sealed from ambient air between the inlet port and the outlet port by an O-ring positioned about the neck between the neck and the feed screw housing, the O-ring being under pressure in a direction along a longitudinal axis of the feed screw that compresses the O-ring about the neck to substantially seal the helical path from ambient air;

a pressure unit for applying positive pressure to cause material to be presented to the inlet port at a desired rate during a dispensing operation of material to be dispensed such that the material flows through the helical feed path toward the outlet port;

a material suspension unit for placing the material in the substantially sealed helical feed path in suspension by applying negative pressure to the material following the dispensing operation; and

a closed-loop servo motor coupled to the feed screw for driving the feed screw in a first direction of rotation during the dispensing operation and for driving the feed screw in a second direction of rotation opposite the first direction following the dispensing operation.

62. The material dispensing pump of claim 61 further comprising a material reservoir in communication with the inlet port, the material reservoir containing the material to be dispensed during the dispensing operation.

63. The material dispensing pump of claim 62 wherein the material reservoir comprises a syringe and wherein the positive pressure is applied to the material in the syringe.

64. The material dispensing pump of claim 63 wherein the positive pressure comprises pumped air provided by the pressure unit and applied to the material in the syringe.

65. The material dispensing pump of claim 63 wherein the material suspension unit applies negative pressure to the material to place the material in suspension and wherein the negative pressure comprises a vacuum provided by the pressure unit and drawn on the material in the syringe.

66. The material dispensing pump of claim 63 further comprising a plunger in the syringe for interfacing with the material and wherein the positive pressure is applied to the plunger.

67. The material dispensing pump of claim 62 further comprising a feed tube coupled between the material reservoir and the inlet port.

68. The material dispensing pump of claim 67 wherein the feed tube comprises an elastically compressible material and wherein the material suspension unit comprises means for constricting the feed tube to place the material in suspension.

69. The material dispensing pump of claim 61 wherein the movement of the screw in the second direction operates to further place the material in suspension.

70. The material dispensing pump of claim 61, wherein the O-ring is positioned by a containment washer.

71. The material dispensing pump of claim 61, wherein the O-ring is secured about the neck of the feed screw by a threaded nut.

72. The material dispensing pump of claim 61 wherein the feed screw has a longitudinal axis, and wherein the inlet port is elongated in a direction along the longitudinal axis of the feed screw.

73. A method for dispensing material comprising:

during a dispensing operation of material to be dispensed;

driving a feed screw including a cylindrical neck and a helical feed path in a first direction of rotation, the feed screw being disposed in a cavity of a feed screw housing such that the helical feed path is substantially sealed from ambient air by positioning an O-ring about the neck of the feed screw between the neck and the feed screw housing, and compressing the O-ring by applying pressure along a longitudinal axis of the feed screw to the O-ring using a threaded nut; and

applying positive pressure to the material to cause material to be presented to the helical feed path at a desired rate; and

following the dispensing operation, placing the material in suspension.

74. The method of claim 73 further comprising applying negative pressure to the material to place the material in suspension.

75. The method of claim 73 further comprising providing the material from a material reservoir in communication with the helical feed path.

76. The method of claim 75 further comprising coupling an elastically compressible feed tube between the material reservoir and the helical feed path.

77. The method of claim 76 further comprising constricting the feed tube to suspend the flow of material.

78. The method of claim 75 wherein the material reservoir comprises a syringe and wherein the positive pressure is applied to the material in the syringe.

79. The method of claim 78 wherein the positive pressure comprises pumped air applied to the material in the syringe.

80. The method of claim 78 further comprising applying negative pressure to the material to place the material in suspension, wherein the negative pressure comprises a vacuum drawn on the material in the syringe.

81. The method of claim 73 further comprising, following the dispensing operation, driving the feed screw in a second direction of rotation opposite the first direction.

82. The method of claim 81 wherein the movement of the screw in the second direction operates in conjunction with the negative pressure to suspend the flow of material.

83. The method of claim 73 further comprising positioning the O-ring about the neck between the neck and the feed screw with a containment washer.

84. A method for dispensing material comprising:

during a dispensing operation of material to be dispensed;

driving a feed screw including a helical feed path in a first direction of rotation, the feed screw being disposed in a cavity of a feed screw housing such that the helical feed path is substantially sealed from ambient air by positioning an O-ring about the neck between the neck and the feed screw housing and applying pressure in a direction along a longitudinal axis of the feed screw that compresses the O-ring to substantially seal the helical path from ambient air; and

applying positive pressure to the material to cause material to be presented to the helical feed path at a desired rate; and

following the dispensing operation, placing the material in the substantially sealed helical feed path in suspension by applying negative pressure to the material and by driving the feed screw in a second direction of rotation opposite the first direction.

85. The method of claim 84 further comprising providing the material from a material reservoir in communication with the helical feed path.

86. The method of claim 85 further comprising coupling an elastically compressible feed tube between the material reservoir and the helical feed path.

87. The method of claim 86 further comprising constricting the feed tube to suspend the flow of material.

88. The method of claim 85 wherein the material reservoir comprises a syringe and wherein the positive pressure is applied to the material in the syringe.

89. The method of claim 88 wherein the positive pressure comprises pumped air applied to the material in the syringe.

90. The method of claim 88 wherein the negative pressure comprises a vacuum drawn on the material in the syringe.

91. The method of claim 84 wherein the movement of the screw in the second direction operates in conjunction with the negative pressure to suspend the flow of material.

92. The method of claim 84, wherein pressure is applied to the O-ring using a threaded nut.

93. A cartridge for a material dispensing pump comprising:

a feed screw including a cylindrical neck and a helical feed path defined between a major diameter and a minor diameter of the feed screw;

a cartridge housing having a cavity, the feed screw extending through the cavity, the cartridge housing having an inlet port and an outlet port in communication with the cavity;

an O-ring positioned about the neck between the neck of the feed screw and the cartridge housing that substantially seals the helical feed path from ambient air between the inlet port and the outlet port of the cartridge housing;

a threaded nut that applies pressure in a direction along a longitudinal axis of the feed screw that compresses the O-ring about the neck of the feed screw.

94. The cartridge for the material dispensing pump of claim 93, wherein the nut comprises a spanner nut that has a hole through which the neck is positioned.

95. The cartridge for the material dispensing pump of claim 93, wherein the O-ring is positioned between the neck and the cartridge housing by a containment washer.

96. The cartridge for the material dispensing pump of claim 93, wherein the nut compresses the O-ring to provide a substantially airtight seal.

97. The cartridge for the material dispensing pump of claim 93, wherein the cartridge further comprises a recessed pin capture that receives a pin on a corresponding material dispensing pump housing for securing the cartridge to the material dispensing pump.

98. The cartridge for the material dispensing pump of claim 97, wherein the pin capture comprises a hole and wherein the cartridge is a fixed-z type cartridge.

99. The cartridge for the material dispensing pump of claim 97, wherein the pin capture comprises a an elongated groove and wherein the cartridge is a floating-z type cartridge.

100. The material dispensing pump of claim 93, wherein the feed screw has a longitudinal axis, and wherein the inlet port is elongated in a direction along the longitudinal axis of the feed screw.