Dot formation position misalignment adjustment performed using pixel-level information indicating dot non-formation

• US 6,984,011 B2
• Filed: 02/14/2003
• Issued: 01/10/2006
• Est. Priority Date: 03/10/1999
• Status: Expired due to Fees

• Current Assignee: Seiko Epson Corporation (Seiko Group)
• Original Assignee: Seiko Epson Corporation (Seiko Group)
• Inventors: Otsuki, Koichi, Shimada, Kazumichi, Hayashi, Toshihiro, Kanaya, Munehide
• Primary Examiner(s): NGUYEN, THINH H
• Application Number:
  US10/366,457
• Publication Number:
  US 20030122890A1
• Time in Patent Office: 1,061 Days
• Field of Search: 347/5, 347/9, 347/12, 347/14, 347/19, 347/37, 347 39- 41, 347/16, 347/104, 358/1.1, 358/1.9, 358/1.5, 358/1.8, 358/1.12, 358/1.14, 358/406, 358/502, 358/504, 400/76, 400/279
• US Class Current: 347/19
• CPC Class Codes: B41J 19/145 Dot misalignment correction
• CPC Class Codes: B41J 2/2132 Print quality control characterised by dot disposition, e.g. for reducing white stripes or banding methods for local corrections by dot omission, image edge enhancement, or multi-pass mask selection G06K15/102; colour conversion H04N1/40
• CPC Class Codes: B41J 2/2135 Alignment of dots

Abstract

While performing main scanning in which a head having a plurality of nozzles that eject ink is moved in prescribed forward and reverse main scanning directions relative to a print medium, print images are printed on the print medium by forming dots in each pixel aligned in the main scanning direction in accordance with print data. The dot formation position misalignment amount for each nozzle is corrected using image pixel value data indicating the existence of image pixels comprising images and adjustment pixel value data indicating the existence of adjustment pixels in which dots are not formed.

Claims

1. A printing control apparatus that generates print data to be supplied to a printer including a printing head unit, the printing head unit performing main scanning in which a head having a plurality of nozzles that eject ink is moving forward and backward in prescribed directions relative to a print medium, carrying out sub-scanning in which the print medium is forwarded in a sub-scanning direction perpendicular to the main scanning direction relative to the head, and driving the head in accordance with the print data along at least one of the forward or reverse scanning passes such that dots are formed on at least some of a plurality of pixels aligned along the main scanning direction, wherein

the printing control apparatus generates the print data before supplying to the printer the print data having pixel value data that includes image pixel value data and adjustment pixel value data irrespective of a size of a blank space on each side of an image in the print data, the image pixel value data indicating a dot formation status regarding image pixels that constitute images, the adjustment pixel value data indicating existence of adjustment pixels in which dots are not formed and are used to adjust positions of the image pixels in the main scanning direction, wherein at least a part of the adjustment pixel value data has a same format as the image pixel value data.

2. The printing control apparatus according to claim 1, wherein

the print data includes raster data having the pixel value data including the adjustment pixel value data placed at least one side of the image pixel value data;

and wherein

the printing control apparatus further comprises;

an image pixel value data memory unit that stores the image pixel value data;

a misalignment amount memory unit that stores an amount of the dot formation position misalignment;

an allocation setting unit that allocates the adjustment pixels to one or both ends of the image pixel value data so that the dot formation position misalignment amount is corrected; and

a raster data generating unit that generates the raster data from the image pixel value data and the allocation of adjustment pixels.

3. The printing control apparatus according to claim 2, wherein

the head of the printing head unit forms dots of various colors by ejecting ink of prescribed colors from each nozzle;

the misalignment amount memory unit stores the formation position misalignment amount separately for each ink color; and

the allocation setting unit sets the allocation separately for each ink color.

4. The printing control apparatus according to claim 2, wherein

the plurality of nozzles belonging to the printing unit are classified into a plurality of nozzle rows that extend in the sub-scanning direction and that are aligned in the main scanning direction;

the misalignment amount memory unit stores the formation position misalignment amount for each nozzle row; and

the allocation setting unit sets the allocation separately for each nozzle row.

5. The printing control apparatus according to claim 2, wherein

the misalignment amount memory unit stores the formation position misalignment amount for each nozzle;

and

the allocation setting unit sets the allocation separately for each nozzle.

6. The printing control apparatus according to claim 5, wherein

the image pixel value data stored in the image pixel value data memory unit is two-dimensional image data indicating the pixels aligned in the two dimensions of the main scanning direction and the sub-scanning direction;

the printing control apparatus has a determining unit that determines the relationship of correspondence between each nozzle mounted in the head and the two-dimensional image data in accordance with an amount of sub-scan feed; and

the allocation setting unit sets the allocation of the adjustment pixels based on the determination.

7. The printing control apparatus according to claim 2, wherein

the printing head unit (i) has a driving device for each nozzle to eject ink, (ii) generates a plurality of base drive signals in which signals for a nozzle to record one pixel are repeated, and (iii) generates from the base drive signals drive signals to drive the driving devices to eject ink, the plurality of base drive signals having the same periods but different phases that are mutually offset from each other;

and

the raster data generating unit has a pass splitting unit that classifies the image pixels and the adjustment pixels aligned in each main scanning line into a plurality of pixel groups; and

the dots on respective pixels in the plurality of pixel groups are formed based on the different base drive signals respectively.

8. The printing control apparatus according to claim 7, wherein

the plurality of base drive signals includes N base drive signals having phases that are sequentially offset by an amount equal to 1/N of one period (N being a natural number equal to or greater than 2);

and

the number of the pixel groups is N.

9. The printing control apparatus according to claim 8, wherein the pass splitting unit classifies every Nth pixel of the image pixels and the adjustment pixels aligned in a main scanning line into the same pixel group in the order of their placement.

10. The printing control apparatus according to claim 1, wherein

the printing head unit drives the head along both the forward and reverse scanning passes;

the print data includes;

raster data block having at least the image pixel value data with regard to each nozzle for each main scanning session,

sub-scan feed data that indicates a feed amount for sub-scanning performed after main scanning session,

adjustment pixel placement data, that is separate from the raster data block, indicating numbers of adjustment pixels to be placed at opposite ends of the image pixel value data, the adjustment pixel placement data functioning as at least a part of the adjustment pixel value data; and

the printing control apparatus includes;

a pass reversal detecting unit that detects that a direction of a scheduled pass for each raster data block is reversed, and

a raster data reconstruction unit that reconstructs the raster data block by reversing placement of the adjustment pixels across the image pixels sandwiched between the adjustment pixels, for the raster data block regarding which the pass is reversed, and by aligning, based on the reversed placement of the adjustment pixels, the adjustment pixel value data at at least one of the opposite ends of the image pixel value data.

11. The printing control apparatus according to claim 10, wherein each raster data block also includes a direction flag indicating the direction of the scheduled pass for each raster data block.

12. The printing control unit according to claim 1, wherein

the plurality of nozzles belonging to the printing head unit are classified into a plurality of nozzle rows that extend in the sub-scanning direction and that are aligned in the main scanning direction with a prescribed interval therebetween;

and wherein

the printing control apparatus has

a delay data memory unit that stores delay data indicating an amount of delay needed to correct for a difference in times that nozzles arrive at a particular pixel during main scanning, in accordance with a design distance between the nozzle rows aligned in the main scanning direction with the prescribed interval therebetween;

a misalignment amount memory unit that stores the dot formation position misalignment amount;

a delay data adjustment unit that readjusts the delay data so that the misalignment is corrected; and

a serial data generating unit that, for each nozzle during each main scanning session, generates serial data using the readjusted delay data as the adjustment pixel value data, and supplies this serial data to the printing head unit, the serial data includes the readjusted delay data and the image pixel value data that follows the readjusted delay data.

13. A printing method comprising the steps of:

while performing main scanning in which a head having a plurality of nozzles that eject ink is moved in prescribed forward and reverse directions relative to a print medium, carrying out sub-scanning in which the print medium is forwarded in a sub-scanning direction perpendicular to the main scanning direction relative to the head;

driving the head in accordance with print data supplied to a printer including the head along at least one of the forward or reverse scanning passes; and

forming dots in at least some of a plurality of pixels aligned in the main scanning direction;

wherein

the printing method corrects the dot formation position misalignment for each nozzle in the main scanning direction by generating the print data before supplying to the printer the print data having pixel value data that includes image pixel value data and adjustment pixel value data irrespective of a size of a blank space on each side of an image in the print data, the image pixel value data indicating a dot formation status regarding image pixels that constitute images, the adjustment pixel value data indicating existence of adjustment pixels in which dots are not formed and are used to adjust positions of the image pixels in the main scanning direction, wherein at least a part of the adjustment pixel value data has a same format as the image pixel value data.

14. The printing method according to claim 13, further comprising the steps of:

(a) setting the allocation of the adjustment pixels to one or both ends of the image pixel value data so that the amount of the dot formation position misalignment is corrected;

(b) generating, from the image pixel value data and the allocation of the adjustment pixels, raster data having the pixel value data including the adjustment pixel value data placed at least at one side of the image pixel value data;

(c) generating the print data including the raster data; and

(d) driving the head in accordance with the print data while main scanning is being performed.

15. The printing method according to claim 14, wherein

the step (d) includes a step of forming dots of various colors by ejecting ink of a prescribed color from each nozzle;

and

the step (a) includes a step of setting the allocation separately for each ink color.

16. The printing method according to claim 14, wherein the step (d) includes a step of forming dots using a plurality of nozzles that are classified into a plurality of nozzle rows that extend in the sub-scanning direction and that are aligned in the main scanning direction;

and

the step (a) includes a step of setting the allocation separately for each nozzle row.

17. The printing method according to claim 14, wherein

the step (a) includes a step of setting the allocation separately for each nozzle.

18. The printing method according to claim 17, wherein

the image pixel value data comprises two-dimensional image data indicating pixels aligned in the two dimensions of the main scanning direction and the sub-scanning direction, and wherein

the step (a) further comprising the steps of:

(a1) determining the relationship of correspondence between each nozzle mounted in the head and the two-dimensional image data in accordance with an amount of sub-scan feed; and

(a2) setting the allocation of the adjustment pixels based on the determination.

19. The printing method according to claim 14, wherein the step (d) includes a step of driving the head along both the forward and reverse passes of main scanning.

20. The printing method according to claim 14, wherein the step (d) includes a step of driving the head in either the forward or reverse scanning passes.

21. The printing method according to claim 14, wherein the step (d) includes a step of completing dot recording for each main scanning line during one pass of the head.

22. The printing method according to claim 14, wherein the method further comprising the steps of:

(e) printing prescribed test patterns designed to enable detection of the amount of dot formation position misalignment for each nozzle; and

(f) specifying the misalignment amount based on the test patterns.

23. The printing method according to claim 14, wherein

the step (c) includes a step of classifying the image pixels and the adjustment pixels aligned in each main scanning line into a plurality of pixel groups;

and wherein

the step (d) further comprising the steps of;

(d1) generating a plurality of base drive signals in which signals for the nozzles to record one pixel are repeated;

(d2) generating from the base drive signals drive signals to drive the driving devices mounted in each nozzle to eject ink; and

(d3) forming dots on respective pixels in the plurality of pixel groups based on the different base drive signals respectively; and

wherein

the plurality of base drive signals having same periods but different phases that are mutually offset from each other.

24. The printing method according to claim 23, wherein

the plurality of base drive signals includes N base drive signals having phases that are sequentially offset by an amount equal to 1/N of one period (N being a natural number equal to or greater than 2);

and

the number of the pixel groups is N.

25. The printing method according to claim 24, wherein the step (c) includes a step of classifying every Nth pixel of the image pixels and the adjustment pixels aligned in a main scanning line into the same pixel group in the order of their placement.

26. The printing method according to claim 13, wherein the method further comprising the steps of:

(a) generating the print data that includes

raster data block that has at least the image pixel value data with regard to each nozzle for each main scanning session;

sub-scan feed data that indicates a feed amount for the sub scanning performed after each main scanning session; and

adjustment pixel placement data, that is separate from the raster data block, indicating numbers of adjustment pixels to be placed at opposite ends of the image pixel value data, the adjustment pixel placement data functioning as at least a part of the adjustment pixel value data;

(b) driving the head and forming dots in both the forward and reverse scanning passes in accordance with the print data;

(c) detecting that a direction of a scheduled pass for each raster data block is reversed; and

(d) reconstructing the raster data block by reversing placement of the adjustment pixels across the image pixels sandwiched between the adjustment pixels, for the raster data block regarding which the pass is reversed, and by aligning, based on the reversed placement of the adjustment pixels, the adjustment pixel value data at at least one of the opposite ends of the image pixel value data.

27. The printing method according to claim 26, wherein the step (a) includes a step of placing a directional flag indicating the direction of the scheduled scanning pass for each raster data block.

28. The printing method according to claim 26, wherein

the step (b) includes a step of forming dots of various colors through ejection of ink of a prescribed color from each nozzle;

and

the step (a) includes a step of setting the adjustment pixel placement number in the adjustment pixel placement data separately for each ink color.

29. The printing method according to claim 26, wherein

the step (b) includes a step of forming dots using a plurality of nozzles that are classified into a plurality of nozzle rows that extend in the sub-scanning direction and that are aligned in the main scanning direction;

and

the step (a) includes a step of setting the adjustment pixel placement number in the adjustment pixel placement data separately for each nozzle row.

30. The printing method according to claim 26, wherein the step (a) includes a step of setting the adjustment pixel placement number in the adjustment pixel placement data separately for each nozzle.

31. The printing method according to claim 13, further comprising the steps of:

(a) readjusting the delay data indicating an amount of delay needed to correct for a difference in times that nozzles arrive at a particular pixel during main scanning, in accordance with a design distance in the main scanning direction between the plurality of nozzles classified into a plurality of nozzle rows that extend in the sub-scanning direction and that are aligned in the main scanning direction with a prescribed interval therebetween, so that the dot formation position misalignment amount may be corrected;

(b) generating serial data that includes the readjusted delay data and the image pixel value data that follows the readjusted delay data, for each nozzle during each main scanning session, using the readjusted delay data as the adjustment pixel value data; and

(c) forming dots based on the serial data.

32. The printing method according to claim 31, wherein the step (c) includes

(c1) generating a plurality of base drive signals in which signals for the nozzles to record one pixel are repeated;

and

(c2) generating from the base drive signals drive signals to drive the driving devices mounted in each nozzle to eject ink; and

wherein

the delay data is prepared in units of one period of the base drive signals;

the step (a) includes a step of readjusting the delay data in units of one period of the base drive signals based on the misalignment amount; and

the step (c2) includes a step of generating the drive signals from the serial data and the base drive signals for each nozzle.

33. The printing method according to claim 32, wherein

the plurality of nozzles are classified into N nozzle groups (N being a natural number equal to or greater than 2);

the step (c1) includes steps of generating N base drive signals that have same periods but different phases that are sequentially offset by an amount equal to 1/N of one period, and supplying the base drive signals to the driving devices of the nozzle group corresponding to each of the base drive signal; and

the step (c2) includes a step of generating the drive signals from the serial data for each nozzle and the base drive signals supplied to the driving device for each nozzle.

34. The printing method according to claim 33, wherein the nozzle rows aligned in the main scanning direction have an interval therebetween equal to the multiple (N×

m) (m being a natural number equal to or greater than

     1) of a pixel pitch corresponding to the print resolution.

35. The printing method according to claim 32, wherein the step (c) further comprising the step of:

(c3) driving the head along both the forward and reverse scanning passes of main scanning.

36. The printing method according to claim 32, wherein the step (c) further comprising the step of:

(c3) driving the head only along either the forward or the reverse scanning pass.

37. A recording medium on which is recorded a computer program to execute printing from a computer having a printing apparatus including a printer head unit that, while performing main scanning in which a head having a plurality of nozzles that eject ink is moved in prescribed forward and reverse directions relative to a print medium, carries out sub-scanning in which the print medium is forwarded in a sub-scanning direction perpendicular to the main scanning direction relative to the head, drives the head in accordance with print data along at least one of the forward or reverse scanning passes in accordance with the print data provided to the printing apparatus, and forms dots in at least some of a plurality of pixels aligned in the main scanning direction, wherein

recorded on the recording medium is a computer program to achieve the function of correcting dot formation position misalignment for each nozzle in the main scanning direction by generating the print data before supplying to the printer the print data having pixel value data that includes image pixel value data and adjustment pixel value data irrespective of a size of a blank space on each side of an image in the print data, the image pixel value data indicating a dot formation status regarding image pixels that constitute images, the adjustment pixel value data indicating existence of adjustment pixels in which dots are not formed and are used to adjust the position of the image pixels in the main scanning direction, wherein at least a part of the adjustment pixel value data has a same format as the image pixel value data.

38. The recording medium according to claim 37, wherein recorded on the recording medium is a computer program to achieve

a function to set the allocation of the adjustment pixels to one or both ends of the image pixel value data so that the dot formation position misalignment amount is corrected;

a function to generate, from the image pixel value data and the allocation of the adjustment pixels, raster data having the pixel value data including the adjustment pixel value data placed at least at one side of the image pixel value data;

a function to generate the print data including the raster data; and

a function to drive the head in accordance with the print data while performing main scanning.

39. The printing method according to claim 38, wherein the method achieves

a function to classify the image pixels and the adjustment pixels aligned in each main scanning line into a plurality of pixel groups when the raster data is generated;

and

when the head is driven and dots are formed,

a function to generate a plurality of base drive signals in which signals for the nozzles to record one pixel are repeated;

a function to generate from the base drive signals drive signals to drive the driving devices mounted in each nozzle to eject ink; and

a function to form dots on respective pixels in the plurality of pixel groups based on the different base drive signals respectively; and

wherein

the plurality of base drive signals have same periods but different phases that are mutually offset from each other.

40. The recording medium according to claim 37, wherein recorded on the recording medium is a computer program to achieve

a function to generate the print data including

raster data block that has at least image pixel value data with regard to each nozzle for each main scanning session;

sub-scan feed data that indicates a feed amount for the sub-scanning performed after each main scanning session; and

adjustment pixel placement data, that is separate from the raster data block, indicating numbers of adjustment pixels to be placed at opposite ends of the image pixel value data, the adjustment pixel placement data functioning as at least a part of the adjustment pixel value data;

a function to drive the head and form dots in both the forward and reverse scanning passes;

a function to detect that a direction of a scheduled pass for each raster data block is reversed; and

a function to reconstruct the raster data block by reversing placement of the adjustment pixels across the image pixels sandwiched between the adjustment pixels, for the raster data block regarding which the pass is reversed, and by aligning, based on the reversed placement of the adjustment pixels, the adjustment pixel value data at at least one of the opposite ends of the image pixel value data.

41. The recording medium according to claim 37, wherein recorded on the recording medium is a computer program to achieve

a function to readjust the delay data indicating an amount of delay needed to correct for a difference in times that nozzles arrive at a particular pixel during main scanning, in accordance with the design distance in the main scanning direction between the plurality of nozzles classified into a plurality of nozzle rows that extend in the sub-scanning direction and that are aligned in the main scanning direction with a prescribed interval therebetween, so that the dot formation position misalignment amount may be corrected;

a function to generate serial data that includes the readjusted delay data and the image pixel value data that follows the readjusted delay data, for each nozzle during each main scanning session, using the readjusted delay data as the adjustment pixel value data; and

a function to form dots based on the serial data.

42. A printing apparatus comprising:

a head having a plurality of nozzles that eject ink;

a main scanning unit that carries out main scanning by moving the head forward and backward in prescribed directions relative to a print medium;

a head driving unit that drives the head in at least one of the forward and reverse directions in accordance with print data and forms dots on at least some of a plurality of pixels aligned in the main scanning direction;

a sub-scanning unit that carries out sub-scanning by moving the print medium forward relative to the head in a sub-scanning direction that is perpendicular to the main scanning direction; and

a control unit that controls printing,

the control unit correcting, in dot formation in accordance with the print data, dot formation position misalignment in the main scanning direction for each nozzle by generating the print data before supplying to the printer the print data having pixel value data that includes image pixel value data and adjustment pixel value data irrespective of a size of a blank space on each side of an image in the print data, the image pixel value data indicating a dot formation status at image pixels that constitute images, and the adjustment pixel value data indicating existence of adjustment pixels in which dots are not formed and which are used to adjust positions of the image pixels in the main scanning direction, wherein at least a part of the adjustment pixel value data has a same format as the image pixel value data.