Energy storage modules and management system

• US 6,985,799 B2
• Filed: 05/13/2003
• Issued: 01/10/2006
• Est. Priority Date: 05/13/2003
• Status: Active Grant

• Current Assignee: BAE Systems Controls Incorporated (BAE Systems Plc), BAE Systems Plc
• Original Assignee: BAE Systems Controls Incorporated (BAE Systems Plc)
• Inventors: Zalesski, George, Roden, Garey George
• Primary Examiner(s): Picard, Leo
• Assistant Examiner(s): SHECHTMAN, SEAN P
• Application Number:
  US10/249,856
• Publication Number:
  US 20040230343A1
• Time in Patent Office: 973 Days
• Field of Search: 700/22, 700/286, 700/827, 700295-298, 307/62, 307/80, 307/82
• US Class Current: 700/286
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence

Abstract

A system to manage energy may include a plurality of energy storage modules. Each energy storage module may include a power converter couplable to a link and a power converter controller to control operation of the power converter. Each energy storage module may also include at least one energy storage unit connected only to the power converter. The system may also include a power management controller to control power delivery from each of the plurality of energy storage modules to the link and to control power delivery to each of the plurality of energy storage modules. Each power converter may include a hardware voltage loop to generate a first signal in response to a line voltage and voltage command signal, and a hardware current loop to generate a second signal in response to the first signal, a line current and a command current signal, wherein the power converter is adjustable in response to the second signal to apply a predetermined power from the link to the at least one energy storage unit or to supply a selected power from the at least one energy storage unit to the link.

Claims

1. A system to manage energy, comprising:

a plurality of energy storage modules, wherein each energy storage module includes;

a power converter couplable to a link,

a power converter controller to control operation of the power converter, and

at least one energy storage unit connected to only the power converter of an associated energy storage module;

a power management controller to control power delivery from each energy storage module to the link and to control power delivery to each energy storage module; and

a signaling connection interconnecting the power management controller, each power converter controller of each of the plurality of energy storage modules and at least one load connected to the link, to send signals to control power delivery to the link.

2. The system of claim 1, wherein the at least one energy storage unit is one of a battery, a capacitor, a pulse power generator or a flywheel.

3. The system of claim 1, wherein the power converter of each of the plurality of energy storage modules comprises a power stage to adjust the power delivered to the link and charging of the at least one energy storage unit.

4. The system of claim 3, wherein the power stage comprises a direct current-to-direct current converter.

6. The system of claim 1, wherein the signaling connection comprises a local area network.

7. The system of claim 1, wherein the link comprises a variable voltage link.

30. The system of claim 1, wherein the power management controller is adapted to receive a lowest operational voltage request from each subsystem or load of a plurality of subsystems or loads and to select a highest one of the lowest operational voltages as a voltage to be applied to the link.

31. The system of claim 30, further comprising a LAN to send a signal from each of the plurality of subsystems or loads to the power management controller to request a lowest operational voltage.

5. A system to manage energy, comprising:

at least one energy storage module including;

a power converter,

a power converter controller to control operation of the power converter, and

at least one energy storage unit connected to the power converter;

a power management controller to control power delivery from the at least one energy storage module to a link and to control power delivery to the at least one energy storage module;

a hardware voltage loop to generate a first signal in response to a line voltage and a voltage command signal from the power converter controller, wherein the line voltage is measured at a node between the power converter and the at least one energy storage unit; and

a hardware current loop to generate a second signal in response to the first signal, a line current, and a command current signal from the power converter controller, wherein the line current is a current between the power converter and the at least one energy storage unit and wherein the converter is adjustable in response to the second signal to apply a predetermined power from the link to the at least one energy storage unit or to supply a selected power from the at least one energy storage unit to the link.

39. The system of claim 5, wherein the voltage command signal and the current command signal are a function of charging or discharging characteristics of the at least one energy storage unit.

8. A system to manage energy, comprising:

a plurality of bi-directional power converters each connectable to a link;

a multiplicity of energy storage units divided into groups, each group of the multiplicity of energy storage units being associated with only one of the plurality of bi-directional power converters, at least one energy storage unit of each group being able to supply power only to the associated one of the plurality of bi-directional power converters and being able to receive power only from the associated one of the plurality of power converters;

a power management controller; and

a signaling connection between the power management controller, each of the plurality of bi-directional power converters and at least one load to send signals to control power delivery to the at least one load.

9. The system of claim 8, wherein the multiplicity of energy storage units comprises different types of energy storage units.

10. The system of claim 8, wherein each power converter of the plurality of power converters comprises a power stage.

11. The system of claim 10, wherein each power converter further comprises a power converter controller to control operation of the power stage.

12. The system of claim 11, wherein each power converter further comprises:

a hardware voltage loop to generate a first signal in response to a line voltage and a voltage command signal from the power converter controller, wherein the line voltage is measured at a node between the power stage and the group of energy storage units; and

a hardware current loop to generate a second signal in response to the first signal, a line current, and a command current signal from the power converter controller, wherein the line current is a current between the power stage and the group of energy storage units and wherein the power stage is adjustable to supply to or receive from the group of energy storage units a predetermined power in response to the second signal.

13. The system of claim 8, wherein each of the plurality of power converters are synchronized with one another to coordinate power delivery to and from each of the plurality of power converters.

14. The system of claim 8, wherein the link comprises a variable voltage link to apply power from selected ones of the plurality of bi-directional power converters to the at least one load.

32. The system of claim 8, further comprising a sync select switch associated with each power converter to synchronize operation between the plurality of power converters.

33. The system of claim 32, wherein the sync select switch selects between a sync signal generated by a power converter controller or a sync in signal from another power converter.

15. A method of managing energy, comprising:

generating a first signal in response to a voltage across at least one energy storage unit and a reference voltage signal, wherein the at least one energy storage unit is adapted to apply power to and absorb power from a link;

generating a second signal in response to a current supplied to and from the at least one energy storage unit, the first signal and a reference current signal; and

adjusting a power stage of a bi-directional converter in response to the second signal to control a level of power applied to and absorbed from the link by the at least one energy storage unit.

16. The method of claim 15, further comprising synchronizing operation of multiple bi-directional power converters to provide a predetermined power and to charge at least one energy storage unit associated with each bi-directional power converter.

17. The method of claim 15, further comprising controlling at least one power converter to apply different power levels to a link.

18. The method of claim 15, further comprising adding a selected number of energy storage units to an energy management system to provide a predetermined energy storage capacity.

19. The method of claim 15, further comprising:

selecting a highest operational voltage from a plurality of lowest operational voltages requested by each of a plurality of loads connected to the link; and

applying the highest operational voltage to the link supplying the plurality of loads.

34. The method of claim 16, wherein synchronizing operation of multiple converters comprises a first converter selecting a sync signal from a converter controller associated with the first converter and subsequent converters of the multiple converters each selecting a sync in signal from a previous one of the converters.

20. A method of managing application of different power levels to a link, comprising:

controlling a quantity of energy storage modules of a plurality of energy storage modules coupled to the link by selecting which energy storage modules are connected to the link at any given time; and

controlling an amount of power supplied to the link and removed from the link by each energy storage module coupled to the link, wherein each energy storage module of the plurality of energy storage modules includes a bi-directional power converter coupled to the link and a separate group of energy storage units associated only with the bi-directional power converter in the energy storage module, and wherein the bi-directional power converter controls a level of power supplied to the link, and removed from the link, by the separate group of energy storage units.

21. The method of claim 20, wherein controlling the quantity of energy storage modules coupled to the link comprises sensing voltage and current parameters associated with the link.

22. The method of claim 20, wherein controlling an amount of power supplied to the link by each energy storage module comprises adjusting a current and voltage output from each energy storage module in response to comparing voltage and current values of at least one energy storage unit of each energy storage module to a reference voltage and current value.

23. The method of claim 20, wherein controlling an amount of power supplied to the link by each energy storage module, comprises:

generating a first signal in response to a voltage reference and a voltage of at least one energy storage unit associated with each energy storage module; and

generating a second signal in response to the first signal, a command reference signal and a current being supplied to the at least one energy storage unit associated with each energy storage module.

24. The method of claim 20, wherein controlling an amount of power supplied to the link by each energy storage module, comprises:

generating a first error signal in a hardware voltage loop;

generating a second error signal in a hardware current loop responsive to the first error signal; and

adjusting a power stage in response to the second error signal.

25. The method of claim 20, further comprising synchronizing operation of each of the quantity of energy storage modules.

26. The method of claim 20, further comprising adding a selected number of energy storage units to an energy management system to provide a predetermined energy storage capacity.

27. The method of claim 20, further comprising:

selecting a highest operational voltage from a plurality of lowest operational voltages requested by each of a plurality of loads; and

applying the highest operational voltage to a link coupled to each of the plurality of loads.

28. The method of claim 27, further comprising sending a signal from each load to a power management controller to request a lowest operational voltage.

29. The method of claim 28, wherein sending the signal to the power management controller comprises sending the signal via a LAN.

35. The method of claim 25, wherein synchronizing operation of each of the quantity of energy storage modules comprises a first energy storage module of the quantity of energy storage modules selecting a sync signal from a converter controller associated with the first energy storage module and subsequent energy storage modules of the quantity of energy storage modules each selecting a sync in signal from a previous one of the of the quantity of energy storage modules.

36. A method of making a system to manage energy, comprising:

providing a plurality of energy storage modules, wherein providing each energy storage module includes;

providing a power converter couplable to a link;

providing a power converter controller to control operation of the power converter, and

connecting at least one energy storage unit to only the power converter of an associated energy storage module;

providing a power management controller to control power delivery from each energy storage module to the link and to control power delivery to each energy storage module; and

providing a signal connection, between the power management controller, each power converter controller of each of the plurality of energy storage modules and at least one load connected to the link, to send signals to control power delivery to the link.

37. The method of claim 36, wherein connecting the at least one energy storage unit comprises connecting at least one of a battery, a capacitor, a pulse power generator or a flywheel.

38. The method of claim 36, further comprising coupling the power management controller, the at least one load and the power converter controller to a local area network.