Fuel flexible thermoelectric micro-generator with micro-turbine

• US 6,987,329 B1
• Filed: 08/03/2004
• Issued: 01/17/2006
• Est. Priority Date: 08/03/2004
• Status: Active Grant

• Current Assignee: Harris Corporation (L3Harris Technologies, Inc.)
• Original Assignee: Harris Corporation (L3Harris Technologies, Inc.)
• Inventors: Smith, C. W. Sinjin, Newton, Charles M., Gassman, Richard
• Primary Examiner(s): Waks, Joseph
• Application Number:
  US10/910,736
• Publication Number:
  US 20060028023A1
• Time in Patent Office: 532 Days
• Field of Search: 290/2
• US Class Current: 290/2
• CPC Class Codes: F23C 2900/03001 Miniaturized combustion devices using fluid fuels
• CPC Class Codes: H02N 3/00 Generators in which thermal or kinetic energy is converted into electrical energy by ionisation of a fluid and removal of the charge therefrom discharge tubes functioning as thermionic generators H01J45/00
• CPC Class Codes: H10N 10/13 characterised by the heat-exchanging means at the junction

Abstract

A micro-generator for providing electrical energy to portable electronic devices and MEMS includes a micro-combustor, a micro-turbine connected to the exhaust outlet of the micro-combustor and a thermoelectric module consisting of a number of quantum well thermoelectric panels connected between spaced heat spreaders, one of which is mounted in thermal communication with the micro-combustor. Different types of hydrocarbon fuel may be supplied to the micro-combustor where it is burned within a combustion chamber. The entire system is controlled in real time by a micro-controller which is powered upon start up by an ultra capacitor and thereafter by the electric energy produced by the thermoelectric module and/or the micro-turbine.

Claims

1. A system for generating electrical energy, comprising:

a micro-combustor having a fuel inlet, an exhaust outlet, a combustion chamber and an igniter operative to initiate combustion of fuel within said combustion chamber which produces hot exhaust gas directed to said exhaust outlet;

a micro-controller coupled to said igniter of said micro-combustor;

a fluid control device which supplies fuel from a source to said micro-combustor, said fluid control device being coupled to said micro-controller which controls opening and closing of said fluid control device;

a thermoelectric module having a first end mounted in thermal communication with said micro-combustor, and a second end spaced from said first end, a temperature differential being produced between said first and second ends of said thermoelectric module which induces said thermoelectric module to generate a first supply of electrical energy; and

a micro-turbine communicating with said exhaust outlet of said micro-combustor to receive said hot exhaust gas, said micro-turbine being effective to generate a second supply of electrical energy.

2. The system of claim 1 in which the source of fuel contains hydrocarbon fuel in vapor form at ambient temperature, said fuel control device comprising a fuel control valve connected between the source of fuel and said micro-combustor.

3. The system of claim 1 in which the source of fuel contains liquid hydrocarbon fuel, said fuel control device comprising a vaporizer/pump connected between the source of fuel and said micro-combustor.

4. A system for generating electrical energy comprising:

a micro-combustor having a fuel inlet, an exhaust outlet, a combustion chamber and an igniter operative to initiate combustion of fuel within said combustion chamber which produces hot exhaust gas directed to said exhaust outlet;

a micro-controller coupled to said igniter of said micro-combustor;

a thermoelectric module having a first heat spreader mounted in thermal communication with said micro-combustor, a second heat spreader spaced from said first heat spreader and a number of quantum well thermoelectric panels connected between said first and second panels, a temperature differential being produced between said first and second heat spreaders which induces said quantum well thermoelectric modules to generate a first supply of electrical power; and

a micro-turbine communicating with said exhaust outlet of said micro-combustor to receive said hot exhaust gas, said micro-turbine being effective to generate a second supply of electrical power.

5. The system of claim 4 in which each of said first and second heat spreaders is formed of aluminum silicon carbide.

6. A system for generating electrical energy, comprising:

a micro-combustor having a fuel inlet, an exhaust outlet, a combustion chamber and an igniter operative to initiate combustion of fuel within said combustion chamber which produces hot exhaust gas directed to said exhaust outlet;

a fluid control device which supplies fuel from a source to said micro-combustor;

a thermoelectric module having a first end mounted in thermal communication with said micro-combustor, and a second end spaced from said first end, a temperature differential being produced between said first and second ends of said thermoelectric module which induces said thermoelectric module to generate a first supply of electrical energy;

a micro-turbine communicating with said exhaust outlet of said micro-combustor to receive said hot exhaust gas, said micro-turbine being effective to generate a second supply of electrical power;

a micro-controller coupled to said fuel control device, to said igniter of said micro-combustor and to said thermoelectric module, said micro-controller being effective to open and close said fuel control device, to activate said igniter and to monitor the operation of said thermoelectric module.