Dimmer control system with tandem power supplies

• US 6,987,449 B2
• Filed: 11/07/2003
• Issued: 01/17/2006
• Est. Priority Date: 04/18/2003
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Cooper Wiring Devices Incorporated (Eaton Corporation PLC.)
• Inventors: Novikov, Lenny M.
• Primary Examiner(s): Vo, Tuyet Thi
• Application Number:
  US10/703,338
• Publication Number:
  US 20040207343A1
• Time in Patent Office: 802 Days
• Field of Search: 340/310.01, 340/310.03, 340/310.02, 340/538, 340/533, 340/531, 340/525, 340/524, 340/523, 340/517, 315/312, 315/210, 315/360, 315321-325, 315/316, 307/23, 307 36- 38, 307/112, 323/270, 323/271, 323/273
• US Class Current: 340/538
• CPC Class Codes: H05B 39/086 with possibility of remote control

Abstract

A dimmer control system has a communication control loop that connects a master unit in series with a plurality of remote units, and it is superimposed in series on the dimmer load line so as to allow two-way communication between the master unit and remote units without affecting the operation of the load. Communications from the master to the remote units are encoded in loop current fluctuations, whereas communications from any remote to the master unit are encoded in loop voltage fluctuations. The master unit has a switched power supply, for use during normal LOAD ON operation, in tandem with a capacitive power supply, for use during LOAD OFF operation of the control units so as to minimize hum. The master unit power supply circuit provides an output rail voltage comprised of a reference voltage for the load superimposed with a control loop voltage for the voltage drop across the series-connected remote units. The master unit has a POWER OFF detection circuit and a non-volatile memory for storing system status information, so that when power is restored, the system can be restored to its former power level. The switch units are formed with a cover frame mounting a switch plate on a hinge axis allowing ON/OFF movement of an opposing side thereof. An array of LED light pipes is mounted in the switch plate aligned with the hinge axis, in order to minimize displacement of the light pipes during actuator movement.

Claims

1. A dimmer control system for controlling power supplied to a load comprising:

(a) a master unit connected in a communication control loop in series with one or more remote units, wherein said master and remote units each have a power level display for displaying a current power level supplied by the system to the load, and control unit circuitry to allow two-way communication between the master unit and the remote units of the power level to be supplied to the load;

(b) a dimmer load line supplying power to the load, wherein said communication control loop is superimposed in series on the dimmer load line; and

(c) said master unit having a power supply circuit provided with a switched power supply in tandem wit a capacitive power supply, wherein the switched power supply is used during LOAD ON conditions in order to avoid heat generation that would be incurred by otherwise using the capacitive power supply, and the capacitive power supply is used during LOAD OFF conditions in order to avoid acoustic noise (bum) in the load.

2. The dimmer control system according to claim 1, wherein the switched power supply includes a solid-state switch and associated circuitry that operates during a switching period on each positive half cycle of an AC input line voltage, and the capacitive power supply includes a voltage drop capacitor, that provides rail voltage high enough to prevent the switched power supply'"'"'s switch, from turning on when the capacitive power supply is operational, said capacitive power supply being switched on when the load is not energized.

3. The dimmer control system according to claim 1, wherein the switched power supply includes a solid-state switch end associated circuitry that operates during a switching period on each negative half cycle of an AC input line voltage, and the capacitive power supply includes a voltage drop capacitor, that provides rail voltage high enough to prevent the switched power supply'"'"'s switch from turning on when the capacitive power supply is operational, said capacitive power supply being switched on when the load is not energized.

4. The dimmer control system according to claim 1, wherein said master unit has a power supply circuit that provides an output rail voltage equal to the sum of a fixed reference voltage and a control loop voltage equivalent to the total voltage drop across the series-connected remote units.

5. The dimmer control system according to claim 1, wherein the power supply circuit of the master unit includes a current source that generates a DC current that flows through the remote units for operation of the remote units, and the total voltage drop across all the remote units in the communication control loop is sensed by the power supply circuit of the master unit and the DC rail voltage is self-adjusted by the power supply circuit accordingly.

6. The dimmer control system according to claim 1, wherein the self-adjustment by the power supply circuit of the master unit is performed by a transistor node connected in a voltage follower arrangement.

7. The dimmer control system according to claim 1, wherein said master unit has a power supply circuit that provides an output rail voltage equal to the sum of a total control loop voltage drop and a fixed reference voltage.

8. The dimmer control system according to claim 1, wherein said communication control loop has a first encoding circuit for encoding communication messages by a first encoding method for transmission from the master unit to be decoded by the remote units in order to update the power level displays of the remote units for the current power level supplied by the system to the load, and a second encoding circuit for encoding communication messages by a second encoding method different from the first encoding method for transmission from any remote unit to be decoded by the master unit in order to set the power level supplied by the system to the load in accordance with user input entered on any of the remote units.

9. The dimmer control system according to claim 8, wherein one encoding circuit encodes the communication messages in loop voltage fluctuations, and the other encoding circuit encodes the communication messages in loop current fluctuations.

10. The dimmer control system according to claim 8, wherein the master unit circuitry has a current source which supplies control loop current which passes through all the remote units in series on the communication control loop, and the master unit causes current fluctuations in said current source current so as to encode communication messages in loop current fluctuations.

11. The dimmer control system according to claim 10, wherein said remote units each have a control circuit with a resistor which detects the loop current fluctuations as voltage changes across said resistor and decodes them as logical highs and lows of a corresponding digital message.

12. The dimmer control system according to claim 8, wherein the control unit circuitry of each of the remote units has a switch that changes a voltage drop across the remote units and causes voltage fluctuations in the control loop so as to encode communication messages in loop voltage fluctuations.

13. The dimmer control system according to claim 12, wherein the loop voltage fluctuations generated by a remote unit are passed to the master unit which detects the loop voltage fluctuations and decodes them as logical highs and lows of a corresponding digital message.

14. The dimmer control system according to claim 8, wherein the communication control loop is hosted and synchronized by the master unit, and communication messages are transmitted by the master unit close to the start of each positive half cycle of input line voltage in order to minimize the effects of noise.

15. The dimmer control system according to claim 14, wherein the communication messages are transmitted by any of the remote units close to a start of each negative half cycle of input line voltage, and the master unit uses time gating of the communication messages in order to minimize the effects of noise.

16. The dimmer control system according to claim 8, wherein the communication control loop is hosted end synchronized by the master unit, and communication messages are transmitted by the master unit close to the start of each negative half cycle of input line voltage in order to minimize the effects of noise.

17. The dimmer control system according to claim 16, wherein the communication messages are transmitted by any of the remote units close to a start of each positive half cycle of input line voltage, and the master unit uses time gating of the communication messages in order to minimize the effects of noise.

18. The dinner control device for controlling power supplied to a load comprising a power supply circuit provided with a switched power supply in tandem with a capacitive power supply, wherein the switched power supply is used during LOAD ON conditions in order to avoid heat generation that would be incurred by otherwise using the capacitive power supply, and the capacitive power supply is used during LOAD OFF conditions in order to avoid acoustic noise (hum) in the load.

19. The dimmer control device according to claim 18, wherein the switched power supply includes a solid-state switch and associated circuitry that operates during a switching period on each positive half cycle of an AC input line voltage, and the capacitive power supply includes a voltage drop capacitor, that provides rail voltage high enough to prevent the switched power supply'"'"'s switch from turning on when the capacitive power supply is operational, said capacitive power supply being switched on when the load is not energized.

20. The dimmer control device according to claim 18, wherein the switched power supply includes a solid-state switch and associated circuitry that operates during a switching period on each negative half cycle of an AC input line voltage, and the capacitive power supply includes a voltage drop capacitor, that provides rail voltage high enough to prevent the switched power supply'"'"'s switch from turning on when the capacitive power supply is operational, said capacitive power supply being switched on when the load is not energized.