Fluid parameter measurement for industrial sensing applications using acoustic pressures
First Claim
1. An apparatus for industrial sensing applications for measuring at least one parameter of a mixture of at least one fluid in a pipe in an industrial fluid process, comprising:
- a spatial array of at least three pressure sensors, disposed at different axial locations along the pipe, and each measuring an acoustic pressure associated with a background acoustic noise source within the pipe at a corresponding axial location, each of said sensors providing an acoustic pressure signal indicative of the background acoustic noise within the pipe at said axial location of a corresponding one of said sensors; and
a signal processor, responsive to said pressure signals, which provides a signal indicative of a speed of sound of the mixture in the pipe.
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Accused Products
Abstract
In industrial sensing applications at least one parameter of at least one fluid in a pipe 12 is measured using a spatial array of acoustic pressure sensors 14,16,18 placed at predetermined axial locations x1, x2, x3 along the pipe 12. The pressure sensors 14,16,18 provide acoustic pressure signals P1(t), P2(t), P3(t) on lines 20,22,24 which are provided to signal processing logic 60 which determines the speed of sound amix of the fluid (or mixture) in the pipe 12 using acoustic spatial array signal processing techniques with the direction of propagation of the acoustic signals along the longitudinal axis of the pipe 12. Numerous spatial array-processing techniques may be employed to determine the speed of sound amix. The speed of sound amix is provided to logic 48, which calculates the percent composition of the mixture, e.g., water fraction, or any other parameter of the mixture, or fluid, which is related to the sound speed amix. The logic 60 may also determine the Mach number Mx of the fluid. The acoustic pressure signals P1(t), P2(t), P3(t) measured are lower frequency (and longer wavelength) signals than those used for ultrasonic flow meters, and thus is more tolerant to inhomogeneities in the flow. No external source is required and thus may operate using passive listening. The invention will work with arbitrary sensor spacing and with as few as two sensors if certain information is known about the acoustic properties of the system. The sensor may also be combined with an instrument, an opto-electronic converter and a controller in an industrial process control system.
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Citations
43 Claims
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1. An apparatus for industrial sensing applications for measuring at least one parameter of a mixture of at least one fluid in a pipe in an industrial fluid process, comprising:
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a spatial array of at least three pressure sensors, disposed at different axial locations along the pipe, and each measuring an acoustic pressure associated with a background acoustic noise source within the pipe at a corresponding axial location, each of said sensors providing an acoustic pressure signal indicative of the background acoustic noise within the pipe at said axial location of a corresponding one of said sensors; and a signal processor, responsive to said pressure signals, which provides a signal indicative of a speed of sound of the mixture in the pipe. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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14. An industrial process control system for controlling at least one parameter of an industrial fluid process, said system comprising:
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an apparatus for measuring at least one parameter of a mixture of said at least one fluid, said apparatus comprising; a spatial array of at least two pressure sensors, disposed at different axial locations along said pipe, and each measuring an acoustic pressure associated with a background acoustic noise source within said pipe at a corresponding axial location, each of said sensors providing an acoustic pressure signal indicative of the background acoustic noise within said pipe at said axial location of a corresponding one of said sensors; and a signal processor, responsive to said pressure signals, which provides an output signal indicative of a speed of sound of the mixture in the pipe; and a control device receiving said output signal and capable of controlling said process parameter to a predetermined level. - View Dependent Claims (15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28)
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29. A method for measuring at least one parameter of a mixture of at least one fluid in a pipe in an industrial fluid process, comprising:
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measuring an acoustic pressure associated with a background acoustic noise source within the pipe at at least three different axial locations along the pipe, each acoustic pressure signal indicative of the background acoustic noise within the pipe at said corresponding axial location; and determining a signal indicative of a speed of sound of the mixture in response to said pressure signals. - View Dependent Claims (30, 31, 32, 33, 34, 35)
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36. A method for controlling at least one parameter of an industrial fluid process, said system comprising:
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measuring an acoustic pressure associated with a background acoustic noise source within the pipe at at least two different axial locations along the pipe, each acoustic pressure signal indicative of the background acoustic noise within the pipe at said corresponding axial location; and determining an output signal indicative of a speed of sound of the mixture in response to said pressure signals, controlling said at least one process parameter to a predetermined value in response to said output signal. - View Dependent Claims (37, 38, 39, 40, 41, 42, 43)
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Specification