Accelerated weathering apparatus having sealed weathering chamber

• US 6,990,868 B2
• Filed: 11/15/2002
• Issued: 01/31/2006
• Est. Priority Date: 11/15/2002
• Status: Active Grant

• Current Assignee: Atlas Material Testing Technology LLC (Ametek Incorporated)
• Original Assignee: Atlas Material Testing Technology LLC (Ametek Incorporated)
• Inventors: Hardcastle, Henry K. III
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): BELLAMY, TAMIKO D
• Application Number:
  US10/295,098
• Publication Number:
  US 20040093965A1
• Time in Patent Office: 1,173 Days
• Field of Search: 374/5, 374/33, 374/57, 738/656
• US Class Current: 73/865.6
• CPC Class Codes: G01N 3/60 Investigating resistance of materials, e.g. refractory materials, to rapid heat changes thermal testing of structures or apparatus G01M99/002

Abstract

An accelerated weathering apparatus of the type used to concentrate solar radiation upon test specimens includes a frame supporting a reflecting solar concentrator disposed in opposition to a target board. A channel is connected to the target board and includes a cover to define a chamber. A fluid source is in communication with the chamber, whereby a fluid introduced into the chamber reacts with the test specimens in order to accelerate degradation of the test specimens during exposure to concentrated solar radiation. Cooling apparatus contiguous with the test specimens may also be included.

Claims

1. An accelerated weathering apparatus of the type used to concentrate solar radiation upon test specimens including a frame supporting a reflecting solar concentrator disposed in opposition to a target board, said accelerated weathering apparatus comprising:

a channel connected to the target board including a cover to define a chamber; and

a fluid source in communication with the chamber whereby a fluid introduced into the chamber reacts with the specimen in order to accelerate degradation of the specimen during exposure to concentrated solar radiation.

2. The apparatus recited by claim 1, wherein the channel further includes a base and a pair of oppositely disposed, elongated sidewalls extending from the base.

3. The apparatus recited by claim 2, wherein each sidewall has an elongated receptacle formed therein for receiving an edge of the cover.

4. The apparatus recited by claim 3, wherein a gasket is disposed between the cover and the receptacle to seal the channel such that the fluid is retained within the chamber.

5. The apparatus recited in claim 4, wherein a portion of the receptacle shields the gasket from exposure to concentrated solar radiation.

6. The apparatus recited by claim 2, wherein at least one first port is disposed in one of the sidewalls and a first conduit operatively connects each at least one first port to the fluid source, such that the first conduit and each at least one first port defines a first passageway for the fluid from the fluid source to the chamber.

7. The apparatus recited by claim 6, wherein a second port is disposed in the other of the sidewalls and is operatively connected to a second conduit which defines a second passageway for removing the fluid from the chamber at a desired rate.

8. The apparatus recited by claim 7, wherein a regulator is operatively connected to the second passageway for controlling the desired rate removing the fluid.

9. The apparatus recited by claim 8, wherein the fluid removed from the chamber is analyzed for degradation products from the specimen.

10. The apparatus recited by claim 9, wherein the analysis is selected from a group of analysis techniques consisting essentially of Fourier transform infrared spectroscopy, gas chromatography and high pressure liquid chromatography.

11. The apparatus recited by claim 6, wherein a regulator is operatively connected to the first passageway and a third conduit such that the regulator may be actuated to remove the fluid from the chamber through the third conduit.

12. The apparatus recited by claim 1, wherein the fluid is selected from a group consisting essentially of water, oxygen, nitrogen, organic and inorganic solvents, acids, bases, salts, dissolved salts, oxides of sulfur, oxides of nitrogen, oxides of hydrogen, peroxides and ozone.

13. The apparatus recited by claim 1, wherein the cover is light transmittant and includes a filter element.

14. The apparatus recited by claim 13, wherein the filter element is selected from a group consisting essentially of borosilicate, quartz, transparent substrate, translucent substrate, automobile window glass, architectural window glass, evaporated thin film optical coatings, interference filters, quarter wave filters and specific wave length filtering elements.

15. The apparatus recited by claim 1, wherein the fluid source includes a tank containing the fluid and a regulator for controlling flow of the fluid from the tank to the chamber.

16. The apparatus recited by claim 15, wherein the apparatus further includes a control system which electrically actuates the regulator whereby the fluid flows to the chamber.

17. The apparatus recited by claim 15, wherein the fluid is selected from a group consisting essentially of water, oxygen, nitrogen, organic and inorganic solvents, acids, bases, salts, dissolved salts, oxides of sulfur, oxides of nitrogen, oxides of hydrogen, peroxides and ozone.

18. The apparatus recited by claim 1, wherein the fluid source includes a plurality of tanks each holding a different fluid operatively connected to a manifold for communication with the chamber.

19. The apparatus recited by claim 18, wherein a regulator operatively connects each tank to the manifold and the apparatus further includes a control system which electrically actuates at least one regulator.

20. The apparatus recited by claim 18, wherein the fluid is selected from a group consisting essentially of water, oxygen, nitrogen, organic and inorganic solvents, acids, bases, salts, dissolved salts, oxides of sulfur, oxides of nitrogen, oxides of hydrogen, peroxides and ozone.

21. The apparatus recited by claim 1, wherein the fluid source includes an accumulator in communication with a first tank, a second tank and the chamber, the first tank containing a gas under pressure having a regulator for controlling flow of the gas from the first tank to the accumulator, the second tank containing a liquid having a regulator for controlling flow of the liquid from the second tank to the accumulator, wherein the liquid is sprayed into the accumulator by a nozzle and the gas pressurizes the accumulator such that the gas diffuses into the sprayed liquid before the fluid is pumped into the chamber.

22. The apparatus recited by claim 21, wherein the gas is selected from a group consisting essentially of oxygen, nitrogen, oxides of sulfur, oxides of nitrogen, oxides of hydrogen and ozone.

23. The apparatus recited by claim 21, wherein the liquid is selected from a group consisting essentially of water, organic and inorganic solvents, acids, bases, salts, dissolved salts and peroxides.

24. The apparatus recited by claim 21, wherein the apparatus further includes a control system which electrically actuates at least one of the regulators.

25. The apparatus as recited by claim 1, wherein a gasket is disposed between the channel and the cover such that the gasket is shielded from concentrated solar radiation.

26. An accelerated weathering apparatus of the type used to concentrate solar radiation upon test specimens including a frame supporting a reflecting solar concentrator disposed in opposition to an air tunnel having a fan for moving air therethrough and a target board, said accelerated weathering apparatus comprising:

a channel connected to the target board including a cover to define a chamber;

a specimen disposed within the chamber; and

an apparatus contiguous with the specimen for maintaining the specimen at a desired temperature.

27. The apparatus recited by claim 26, wherein the apparatus includes a base contiguous with the specimen and at least one fin which extends from the base into the air tunnel in order to dissipate heat from the specimen to air moved through the air tunnel by the fan.

28. The apparatus recited by claim 27, wherein the apparatus is a metallic heat sink.

29. The apparatus recited by claim 26, wherein the apparatus includes a base contiguous with the specimen, at least two legs which extend from the base into the air tunnel in order to dissipate heat from the specimen to the air moving through the air tunnel, a top connected to each leg having a first end and a second end and a voltage source applied across the first and second ends of the top.

30. The apparatus recited by claim 28, wherein adjacent legs are constructed of dissimilar semiconductor material.

31. The apparatus recited by claim 26, further including a fluid source in communication with the chamber whereby a fluid introduced into the chamber reacts with the specimen in order to accelerate degradation of the specimen during exposure to concentrated solar radiation.

32. The apparatus recited by claim 26, wherein the channel further includes a base and a pair of oppositely disposed, elongated sidewalls extending from the base.

33. The apparatus recited by claim 32, wherein each sidewall has an elongated receptacle formed therein for receiving an edge of the cover.

34. The apparatus recited by claim 33, wherein a gasket is disposed between the cover and the receptacle to seal the channel such that the fluid is retained within the chamber.

35. The apparatus recited in claim 34, wherein a portion of the receptacle shields the gasket from exposure to concentrated solar radiation.

36. The apparatus recited by claim 32, wherein at least one first port is disposed in one of the sidewalls and a first conduit operatively connects each at least one first port to the fluid source, such that the conduit and each at least one first port defines a first passageway for the fluid from the fluid source to the chamber.

37. The apparatus recited by claim 36, wherein a second port is disposed in the other of the sidewalls and is operatively connected to a second conduit which defines a second passageway for removing the fluid from the chamber at a desired rate.

38. The apparatus recited in claim 37, wherein a regulator is operatively connected to the second passageway for controlling the desired rate of fluid removal.

39. The apparatus recited by claim 38, wherein the fluid removed from the chamber is analyzed for degradation products from the specimen.

40. The apparatus recited by claim 39, wherein the analysis is selected from a group of analysis techniques consisting essentially of Fourier transform infrared spectroscopy, gas chromatography and high pressure liquid chromatography.

41. The apparatus by claim 36, wherein a regulator is operatively connected to the first passageway and a third conduit such that the regulator may be actuated to remove the fluid from the chamber through the third conduit.

42. The apparatus recited by claim 26, wherein the fluid is selected from a group consisting essentially of water, oxygen, nitrogen, organic and inorganic solvents, acids, bases, salts, dissolved salts, oxides of sulfur, oxides of nitrogen, oxides of hydrogen, peroxides and ozone.

43. The apparatus recited by claim 26, wherein the cover is light transmittant and includes a filter element.

44. The apparatus recited by claim 43, wherein the filter element is selected from a group consisting essentially of borosilicate, quartz, transparent substrate, translucent substrate, automobile window glass, architectural window glass, evaporated thin film optical coatings, interference filters, quarter wave filters and specific wave length filtering elements.

45. The apparatus recited by claim 26, wherein the fluid source includes a tank containing the fluid and a regulator for controlling flow of the fluid from the tank to the chamber.

46. The apparatus recited by claim 45, wherein the apparatus further includes a control system which electrically actuates the regulator whereby the fluid is conveyed to the chamber.

47. The apparatus recited by claim 45, wherein the fluid is selected from a group consisting essentially of water, oxygen, nitrogen, organic and inorganic solvents, acids, bases, salts, dissolved salts, oxides of sulfur, oxides of nitrogen, oxides of hydrogen, peroxides and ozone.

48. The apparatus recited by claim 26, wherein the fluid source includes a plurality of tanks each holding a different fluid operatively connected to a manifold for communication with the chamber.

49. The apparatus recited by claim 48, wherein a regulator operatively connects each tank to the manifold and the apparatus further includes a control system which electrically actuates at least one regulator.

50. The apparatus recited by claim 48, wherein the fluid is selected from a group consisting essentially of water, oxygen, nitrogen, organic and inorganic solvents, acids, bases, salts, dissolved salts, oxides of sulfur, oxides of nitrogen, oxides of hydrogen, peroxides and ozone.

51. The apparatus recited by claim 26, wherein the fluid source includes an accumulator in communication with a first tank, a second tank and the chamber, the first tank containing a gas under pressure having a regulator for controlling flow of the gas from the first tank to the accumulator, the second tank containing a liquid having a regulator for controlling flow of the liquid from the second tank to the accumulator, wherein the liquid is sprayed into the accumulator by a nozzle and the gas pressurizes the accumulator such that the gas diffuses into the sprayed liquid before the fluid is pumped into the chamber.

52. The apparatus recited by claim 51, wherein the gas is selected from a group consisting essentially of oxygen, nitrogen, oxides of sulfur, oxides of nitrogen, oxides of hydrogen and ozone.

53. The apparatus recited by claim 51, wherein the liquid is selected from a group consisting essentially of water, organic and inorganic solvents, acids, bases, salts, dissolved salts and peroxides.

54. The apparatus recited by claim 51, wherein the apparatus further includes a control system which electrically actuates at least one of the regulators.

55. The apparatus as recited by claim 26, wherein a gasket is disposed between the channel and the cover such that the gasket is shielded from concentrated solar radiation.

56. An accelerated weathering apparatus of the type used to concentrate solar radiation upon test specimens including a frame for supporting a reflecting solar concentrator disposed in opposition to a target board, said accelerated weathering apparatus comprising:

a channel connected to the target board including a cover to define a chamber;

a specimen disposed within the chamber to define a cavity such that a first side of the specimen is exposed to the chamber and a second side of the specimen is exposed to the cavity; and

an apparatus disposed within the cavity contiguous with the specimen for maintaining the specimen at a desired temperature.

57. The apparatus recited by claim 56, wherein the apparatus includes a flexible walled vessel containing a coolant adequate to maintain the specimen at the desired temperature wherein the flexible walled vessel conforms to the specimen and cavity as a result of the coolant disposed therein.

58. The apparatus recited by claim 57, wherein the flexible walled vessel is operatively connected to an inlet in communication with a coolant source and an outlet regulated to remove the coolant from the flexible walled vessel at a desired rate.

59. The apparatus recited by claim 57, wherein the coolant is selected from the group consisting essentially of refrigerated air, ethylene glycol, fluorocarbon refrigerants, alcohol, refrigerant gases and fluids used for heat exchange.

60. The apparatus recited by claim 56, wherein the channel further includes a base and a pair of oppositely disposed, elongated sidewalls extending from the base.

61. The apparatus recited by claim 60, wherein each sidewall has an elongated receptacle formed therein for receiving an edge of the cover.

62. The apparatus recited by claim 61, wherein a gasket is disposed between the cover and the receptacle to seal the channel such that the fluid is retained within the chamber.

63. The apparatus recited in claim 62, wherein a portion of the receptacle shields the gasket from exposure to concentrated solar radiation.

64. The apparatus recited by claim 60, wherein at least one first port is disposed in one of the sidewalls and a first conduit operatively connects each at least one first port to the fluid source, such that the conduit and each at least one first port defines a first passageway for the fluid from the fluid source to the chamber.

65. The apparatus recited by claim 64, wherein a second port is disposed in the other of the sidewalls and is operatively connected to a second conduit which defines a second passageway for removing the fluid from the chamber at a desired rate.

66. The apparatus recited in claim 65, wherein a regulator is operatively connected to the second passageway for controlling the desired rate of fluid removal.

67. The apparatus recited by claim 66, wherein the fluid removed from the chamber is analyzed for degradation products from the specimens.

68. The apparatus recited by claim 67, wherein the analysis is selected from a group of analysis techniques consisting essentially of Fourier transform infrared spectroscopy, gas chromatography and high pressure liquid chromatography.

69. The apparatus by claim 64, wherein a regulator is operatively connected to the first passageway and a third conduit such that the regulator may be actuated to remove the fluid from the chamber through the third conduit.

70. The apparatus recited by claim 56, wherein the fluid is selected from a group consisting essentially of water, oxygen, nitrogen, organic and inorganic solvents, acids, bases, salts, dissolved salts, oxides of sulfur, oxides of nitrogen, oxides of hydrogen, peroxides and ozone.

71. The apparatus recited by claim 56, wherein the cover is light transmittant and includes a filter element.

72. The apparatus recited by claim 71, wherein the filter element is selected from a group consisting essentially of borosilicate, quartz, transparent substrate, translucent substrate, automobile window glass, architectural window glass, evaporated thin film optical coatings, interference filters, quarter wave filters and specific wave length filtering elements.

73. The apparatus recited by claim 56, wherein the fluid source includes a tank containing the fluid and a regulator for controlling flow of the fluid from the tank to the chamber.

74. The apparatus recited by claim 73, wherein the apparatus further includes a control system which electrically actuates the regulator whereby the fluid is conveyed to the chamber.

75. The apparatus recited by claim 73, wherein the fluid is selected from a group consisting essentially of water, oxygen, nitrogen, organic and inorganic solvents, acids, bases, salts, dissolved salts, oxides of sulfur, oxides of nitrogen, oxides of hydrogen, peroxides and ozone.

76. The apparatus recited by claim 56, wherein the fluid source includes a plurality of tanks each holding a different fluid operatively connected to a manifold for communication with the chamber.

77. The apparatus recited by claim 76, wherein a regulator operatively connects each tank to the manifold and the apparatus further includes a control system which electrically actuates at least one regulator.

78. The apparatus recited by claim 76, wherein the fluid is selected from a group consisting essentially of water, oxygen, nitrogen, organic and inorganic solvents, acids, bases, salts, dissolved salts, oxides of sulfur, oxides of nitrogen, oxides of hydrogen, peroxides and ozone.

79. The apparatus recited by claim 56, wherein the fluid source includes an accumulator in communication with a first tank, a second tank and the chamber, the first tank containing a gas under pressure having a regulator for controlling flow of the gas from the first tank to the accumulator, the second tank containing a liquid having a regulator for controlling flow of the liquid from the second tank to the accumulator, wherein the liquid is sprayed into the accumulator by a nozzle and the gas pressurizes the accumulator such that the gas diffuses into the sprayed liquid before the fluid is pumped into the chamber.

80. The apparatus recited by claim 79, wherein the gas is selected from a group consisting essentially of oxygen, nitrogen, oxides of sulfur, oxides of nitrogen, oxides of hydrogen and ozone.

81. The apparatus recited by claim 79, wherein the liquid is selected from a group consisting essentially of water, organic and inorganic solvents, acids, bases, salts, dissolved salts and peroxides.

82. The apparatus recited by claim 79, wherein the apparatus further includes a control system which electrically actuates at least one of the regulators.

83. The apparatus as recited by claim 56, wherein a gasket is disposed between the channel and the cover such that the gasket is shielded from concentrated solar radiation.