Electrosurgical probe having circular electrode array for ablating joint tissue and systems related thereto

• US 6,991,631 B2
• Filed: 02/13/2003
• Issued: 01/31/2006
• Est. Priority Date: 06/09/2000
• Status: Expired due to Term

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Inventors: Woloszko, Jean, Ormsby, Theodore C., Davison, Paul O.
• Primary Examiner(s): Cohen, Lee S.
• Application Number:
  US10/367,608
• Publication Number:
  US 20030225403A1
• Time in Patent Office: 1,083 Days
• Field of Search: 606/32, 606/41
• US Class Current: 606/41
• CPC Class Codes: A61B 18/148 having a short, rigid shaft for accessing the inner body transcutaneously, e.g. for neurosurgery or arthroscopy
• CPC Class Codes: A61B 2018/0016 Energy applicators arranged in a two- or three dimensional array
• CPC Class Codes: A61B 2018/00327 Ear, nose or throat
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/1467 using more than two electrodes on a single probe
• CPC Class Codes: A61B 2018/1497 Electrodes covering only part of the probe circumference
• CPC Class Codes: A61B 2218/007 Aspiration

Abstract

Electrosurgical methods, systems, and apparatus for the controlled ablation of tissue from a target site, such as a synovial joint, of a patient. An electrosurgical probe of the invention includes a shaft, and a working end having an electrode array comprising an outer circular arrangement of active electrode terminals and an inner circular arrangement of active electrode terminals. The electrode array is adapted for the controlled ablation of hard tissue, such as meniscus tissue. The working end of the probe is curved to facilitate access to both medial meniscus and lateral meniscus from a portal of 1 cm. or less.

Claims

1. An electrosurgical probe for ablating tissue from a joint, comprising:

a shaft having a shaft distal end and a shaft proximal end, and an aspiration lumen;

an electrically insulating electrode support affixed to the shaft distal end, wherein the electrode support includes a distal tissue treatment surface, the electrode support having a void therethrough, and the void defining an aspiration port in the tissue treatment surface and said aspiration port in fluid communication with a distal end of said aspiration lumen;

a digestion electrode adapted for digesting fragments of resected tissue; and

an electrode array disposed on the electrode support, the electrode array comprising a first circular arrangement of active electrode terminals.

2. The electrosurgical probe of claim 1, wherein the probe includes a working end, the working end of the probe curved at an angle in the range of from about 25°

to 35°

with respect to the longitudinal axis of the shaft, and wherein the curved working end is adapted for accessing all regions of a medial meniscus and a lateral meniscus of a knee joint.

3. The electrosurgical probe of claim 1, wherein the shaft has a length in the range of from about 4.5 to 5.5 inches.

4. The electrosurgical probe of claim 1 comprising an aspiration tube, the aspiration tube coupled to a proximal end of the aspiration lumen.

5. The electrosurgical probe of claim 4, wherein the aspiration tube comprises polyvinylchloride (PVC) tubing.

6. The electrosurgical probe of claim 4, further comprising a handle affixed to the shaft proximal end, wherein a distal end of the aspiration tube is affixed to the handle.

7. The electrosurgical probe of claim 4 further comprising an aspiration unit, wherein the aspiration unit further comprises a suction flow control unit coupled within the aspiration tube.

8. The electrosurgical probe of claim 7, wherein the suction flow control unit is adapted for adjusting the flow of an aspiration stream, the aspiration stream flowing through the aspiration unit.

9. The electrosurgical probe of claim 8, wherein the suction flow control unit is further adapted for inactivating the aspiration unit.

10. The electrosurgical probe of claim 7, wherein the suction flow control, unit comprises a roller clamp.

11. The electrosurgical probe of claim 7, wherein the suction flow control unit is disposed on a suction control housing.

12. The electrosurgical probe of claim 11, wherein the suction control housing is adapted for coupling to a vacuum source.

13. The electrosurgical probe of claim 1, wherein the digestion electrode is arranged substantially parallel to the tissue treatment surface.

14. The electrosurgical probe of claim 1, wherein the digestion electrode is arranged substantially orthogonal to each of the active electrode terminals.

15. The electrosurgical probe of claim 1, wherein the digestion electrode comprises a tungsten wire.

16. The electrosurgical probe of claim 1, wherein the digestion electrode has a diameter in the range of from about 0.006 inches to 0.012 inches.

17. The electrosurgical probe of claim 1, wherein the digestion electrode spans the aspiration port.

18. The electrosurgical probe of claim 1, wherein the digestion electrode is substantially flush with the tissue treatment surface.

19. The electrosurgical probe of claim 1, wherein the digestion electrode comprises a wire having a free end terminating within the electrode support.

20. The electrosurgical probe of claim 1, wherein the digestion electrode lies within the first circular arrangement of the active electrode terminals.

21. The electrosurgical probe of claim 1, wherein the aspiration lumen is coupled to the void of the electrode support.

22. The electrosurgical probe of claim 1, wherein the aspiration lumen comprises polyetheretherketone (PEEK) tubing.

23. The electrosurgical probe of claim 1, wherein each of the active electrode terminals has a length in the range of from about 0.010 to 0.050 inches.

24. The electrosurgical probe of claim 1, wherein the electrode array comprises at least 10 of the active electrode terminals.

25. The electrosurgical probe of claim 1, wherein the electrode array comprises at least 20 of the active electrode terminals.

26. The electrosurgical probe of claim 1, wherein the electrode array comprises from about 20 to 25 of the active electrode terminals.

27. The electrosurgical probe of claim 1, wherein the active electrode terminals are spaced apart by an inter-electrode distance in the range of from about 0.002 inches to 0.008 inches.

28. The electrosurgical probe of claim 1, wherein the active electrode terminals are spaced apart by an inter-electrode distance of about 0.004 inches.

29. The electrosurgical probe of claim 1, further comprising a second circular arrangement of active electrode terminals, wherein the second circular arrangement of active electrode terminals is concentric with the first circular arrangement of active electrode terminals and wherein the first circular arrangement comprises an outer ring of the active electrode terminals.

30. The electrosurgical probe of claim 29, wherein the outer ring comprises from about 10 to 20 of the active electrode terminals.

31. The electrosurgical probe of claim 29, wherein the outer ring comprises about 14 of the active electrode terminals.

32. The electrosurgical probe of claim 29, wherein the second circular arrangement comprises an inner ring of the active electrode terminals.

33. The electrosurgical probe of claim 32, wherein the inner ring comprises from about 5 to 10 of the active electrode terminals.

34. The electrosurgical probe of claim 32, wherein the inner ring comprises from 7 to 8 of the active electrode terminals.

35. The electrosurgical probe of claim 32, wherein the ratio of the number of active electrode terminals in the outer ring to the number of active electrode terminals in the inner ring is in the range of from about 1.5:

1 to about 2.5;

1.

36. The electrosurgical probe of claim 32, wherein the ratio of the number of active electrode terminals in the outer ring to the number of active electrode terminals in the inner ring is in the range of from about 14:

9 to about 14;

6.

37. The electrosurgical probe of claim 29, wherein the aspiration port is concentric with both the first circular arrangement of the active electrode terminals and the second circular arrangement of the active electrode terminals.

38. The electrosurgical probe of claim 1, wherein the electrode support includes a distal tissue treatment surface, and the active electrode terminals are arranged substantially orthogonal to the tissue treatment surface.

39. The electrosurgical probe of claim 38, wherein the tissue treatment surface is spaced distally from the shall distal end by a distance in the range of from about 0.025 inches to 0.075 inches.

40. The electrosurgical probe of claim 1, wherein each of the plurality of active electrode terminals comprises a material selected from the group consisting of tungsten, stainless steel, platinum, titanium, molybdenum, palladium, iridium, nickel, aluminum, gold, copper, and their alloys.

41. The electrosurgical probe of claim 1, wherein each active electrode terminal comprises a tungsten wire.

42. The electrosurgical probe of claim 1, wherein each active electrode terminal has a diameter in the range of from about 0.006 inches to 0.012 inches.

43. The electrosurgical probe of claim 1, further comprising a return electrode disposed proximal to the electrode support.

44. The electrosurgical probe of claim 43, further comprising an electrically insulating sleeve ensheathing a proximal portion of the shaft.

45. The electrosurgical probe of claim 44, wherein the sleeve comprises a heat-shrink plastic tube.

46. The electrosurgical probe of claim 44, wherein the sleeve comprises a polyester.

47. The electrosurgical probe of claim 44, wherein the shaft comprises a metal tube, and an exposed, distal portion of the shaft defines the return electrode.

48. The electrosurgical probe of claim 47, wherein the return electrode has a length in the range of from about 2 mm to 5 mm.

49. The electrosurgical probe of claim 1, wherein the electrode support includes a plurality of electrode ports, each of the plurality of electrode ports adapted for accommodating one of the active electrode terminals.

50. The electrosurgical probe of claim 1, wherein the electrode support comprises a silicone rubber or a ceramic.

51. The electrosurgical probe of claim 1, wherein the tissue treatment surface is substantially planar.

52. The electrosurgical probe of claim 1, wherein the electrode support is substantially cylindrical.

53. The electrosurgical probe of claim 1, wherein the electrode support is a silicone rubber extrusion product.

54. An electrosurgical system, comprising:

a probe as recited in claim 1; and

a high frequency power supply having a plurality of channels, each of the plurality of active electrode terminals coupled to a separate one of the plurality of channels.

55. The system of claim 54, wherein the electrode array comprises from 21 to 23 active electrode terminals.

56. The system of claim 54, further comprising a second circular arrangement of active electrodes outside of said first circular arrangement of active electrodes, wherein the outer circle consists essentially of 14 active electrode terminals.

57. The system of claim 56, wherein the inner circle consists essentially of 7 or 8 active electrode terminals.