Nebulizer apparatus and method

• US 6,994,083 B2
• Filed: 11/27/2002
• Issued: 02/07/2006
• Est. Priority Date: 12/21/2001
• Status: Active Grant

• Current Assignee: Trudell Medical International (Trudell Medical Limited)
• Original Assignee: Trudell Medical International (Trudell Medical Limited)
• Inventors: Blacker, Rick, Foley, Martin P., Grychowski, Jerry
• Primary Examiner(s): PATEL, MITAL B
• Application Number:
  US10/306,886
• Publication Number:
  US 20030136399A1
• Time in Patent Office: 1,168 Days
• Field of Search: 128/200.14, 128/200.18, 128/200.21, 128/200.22, 239/338
• US Class Current: 128/200.14
• CPC Class Codes: A61M 11/002 by flow deviation causing inertial separation of transported particles
• CPC Class Codes: A61M 11/06 of the injector type
• CPC Class Codes: A61M 15/0091 mechanically breath-triggered
• CPC Class Codes: A61M 15/0093 without arming or cocking, e.g. acting directly on the delivery valve

Abstract

A nebulizer for efficiently and reliably delivering aerosolized fluid to an inhaling patient is disclosed. The nebulizer includes a fluid channel air inlet and fluid channel air inlet valve responsive to either a manual force external of the nebulizer, or a patient'"'"'s breathing, to begin the nebulization process. Also provided is a method of providing nebulization including the steps of moving a fluid channel air inlet valve against a fluid channel air inlet so that a negative pressure may build up over the fluid in the fluid channel to draw fluid from the fluid reservoir and begin nebulization during inhalation.

Claims

1. A nebulizer for generating an aerosol, the nebulizer comprising:

a housing having an air inlet and a chamber for holding the aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a pressurized gas inlet located in the chamber;

a fluid orifice positioned at a fixed location in the chamber relative to the pressurized gas inlet, the fluid orifice in communication with a fluid channel;

a diverter positioned in the chamber in a fixed position relative to the pressurized gas inlet and the fluid orifice, wherein pressurized gas from the pressurized gas inlet is diverted over the fluid orifice;

a fluid channel air inlet in communication with the fluid channel; and

a fluid channel air inlet valve movably positioned adjacent the fluid channel air inlet, wherein the fluid channel air inlet valve is moveable in response to a patient'"'"'s breathing between a nebulizing position, where the fluid channel air inlet valve seals against the fluid channel air inlet to permit a negative pressure to draw a fluid through the fluid channel, and a non-nebulizing position, wherein the fluid channel air inlet valve permits air to enter the fluid channel air inlet so as to prevent formation of a negative pressure sufficient to draw the fluid through the fluid channel.

2. The nebulizer of claim 1, wherein the fluid channel air inlet valve is positioned in the housing such that a first side of the valve is in contact with ambient air outside the container and a second side of the valve is in contact with a body of air inside the chamber, whereby the nebulizer may be actuated by physical contact with the first side of the valve.

3. The nebulizer of claim 2, further comprising a removable cap sized to hold the fluid channel air inlet valve in the nebulizing position, wherein the nebulizer continuously nebulizes the fluid.

4. The nebulizer of claim 3, wherein the cap is connected with the nebulizer by a tether.

5. The nebulizer of claim 1, wherein a one-way air inlet valve is disposed over the air inlet.

6. The nebulizer of claim 5, further comprising a one-way exhalation valve disposed on the housing and configured to allow air to escape the chamber upon exhalation.

7. The nebulizer of claim 6, wherein the fluid channel air inlet valve, air inlet valve and exhalation valve are integrally formed of a single material.

8. The nebulizer of claim 6, further comprising a substantially rigid grid member attached to the container, wherein at least one of the fluid channel air inlet valve, exhalation valve and air inlet valve are captured between the grid member and the container, whereby the grid member prevents damage to the valves.

9. The nebulizer of claim 1, further comprising a substantially rigid grid member disposed over the housing, wherein the fluid channel air inlet valve is captured between the grid member and the housing.

10. The nebulizer of claim 1, wherein the fluid channel is defined by a hollow passage that is defined by a first wall that is integrally formed with the container and a second wall that is movably connectable with the first wall.

11. The nebulizer of claim 1, wherein the air inlet is configured to receive a supply of air from an air supply system.

12. The nebulizer of claim 1, wherein the air inlet is configured to receive ambient air from outside the container.

13. The nebulizer of claim 1, wherein the fluid orifice comprises an opening defined by an outer diameter of the pressurized gas inlet and an inner diameter of an end of a pressurized gas inlet cover.

14. The nebulizer of claim 1, wherein the fluid pathway comprises at least one channel defined by a recessed longitudinal groove in at least one of the outer diameter of the pressurized gas inlet and the inner diameter of the pressuiized gas inlet cover.

15. The nebulizer of claim 1, wherein the pressurized gas inlet comprises a nozzle and the pressurized gas inlet cover comprises a nozzle cover coaxially positioned around the nozzle, wherein at least a portion of the nozzle cover is movable with respect to the nozzle.

16. A method of providing a patient with an aerosol flow of fluid comprising:

providing a nebulizer having an air inlet for receiving air and an outlet for delivering the aerosol to the patient a chamber in communication with the outlet, a fluid orifice in communication with a fluid channel, and a fluid channel air inlet valve responsive to a change of pressure in the chamber to seal a fluid channel air inlet;

inhaling air from the chamber through the outlet;

moving the fluid channel air inlet valve so that the fluid channel air inlet valve moves from an initial position spaced away from the fluid channel air inlet to a second position where the fluid channel air inlet valve seals against the fluid channel air inlet;

creating a negative pressure over fluid in the fluid channel by directing pressurized gas over the fluid orifice; and

drawing medication through the fluid orifice with the negative pressure.

17. A nebulizer comprising:

a housing having an ambient air inlet and a chamber for holding an aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a fluid orifice in communication with a fluid channel and fluid in a fluid reservoir;

a pressurized gas inlet adjacent the fluid orifice and in a fixed position relative to the fluid orifice, the pressurized gas inlet in communication with the chamber;

a diverter positioned in the chamber in a fixed position relative to the pressurized gas inlet; and

,

means responsive to an inhalation through the air outlet for generating a negative pressure over fluid in the fluid channel.

18. A nebulizer comprising:

a housing having a chamber for holding an aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a fluid orifice in communication with a fluid channel and fluid in a fluid reservoir;

a pressurized gas inlet adjacent the fluid orifice and in a fixed position relative to the fluid orifice, the pressurized gas inlet in communication with the chamber; and

,

a valve responsive to an inhalation through the air outlet for sealing against a fluid channel air inlet and allowing ambient air to enter the chamber such that a negative pressure is generated over fluid in the fluid channel and the fluid is drawn up and nebulized.

19. The nebulizer of claim 18, further comprising a diverter positioned in the chamber in a fixed position relative to the pressurized gas inlet.