Method of determining static pressure in a ducted air delivery system using a variable speed blower motor

• US 6,994,620 B2
• Filed: 04/30/2003
• Issued: 02/07/2006
• Est. Priority Date: 04/30/2003
• Status: Active Grant

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Mills, Eugene L.
• Primary Examiner(s): Joyce, Harold
• Application Number:
  US10/426,463
• Publication Number:
  US 20040219875A1
• Time in Patent Office: 1,014 Days
• Field of Search: 454/255, 454/256
• US Class Current: 454/255
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 11/75 for maintaining constant air flow rate or air velocity
• CPC Class Codes: F24F 2110/40 Pressure, e.g. wind pressure

Abstract

Systems and methods of determining static air pressure in an HVAC system are provided. Static air pressure is mathematically determined as a function of system parameters, such as blower speed, blower diameter, system volume airflow rate, and/or blower motor torque. The determined static pressure can be used during HVAC installation and during HVAC monitoring and maintenance.

Claims

1. A method for determining static pressure drop in a desired section of an HVAC system external to an air handler section of the HVAC system, said air handler section including a blower system with a motor, said blower system having an operational blower speed, said motor having an operational motor torque, and said air moving through said air handler section at a system volume airflow rate, comprising the steps of:

developing a mathematical model describing the air handler system;

pre-determining a set of constants representing performance characteristics unique to the air handler section; and

using a microprocessor to apply the pre-determined set of constants and at least two parameters selected from the group of parameters consisting of operational blower speed, operational motor torque, and system volume airflow rate to the mathematical model, thereby generating a value for static pressure drop of air in the desired section of the HVAC system.

2. The method of claim 1, further comprising the step of notifying a user of the HVAC system of the determined static pressure.

3. A method for determining static pressure drop in a desired section of an HVAC system external to an air handler section of the HVAC system, said air handler section including a blower system with a motor, said blower system having an operational blower speed, said motor having an operational motor torque, and said air moving through said air handler section at a system volume airflow rate, comprising the steps of:

developing a mathematical model describing the air handler system;

pre-determining a set of constants representing performance characteristics unique to the air handler section; and

using a microprocessor to apply the pre-determined set of constants and at least two parameters selected from the group of parameters consisting of operational blower speed, operational motor torque, and system volume airflow rate to the mathematical model, thereby generating a value for static pressure drop of air in the desired section of the HVAC system,

wherein the at least two parameters are applied to the mathematical model comprising the following equation;

P_s=j₃*Q³/N+j₂*Q²+j₁*Q*N+j₀*N²

where P_s is the static pressure (inches water column), Q is the system volume airflow rate (cfm), N is the blower speed (rpm), and j₃, j₂, j₁, and j₀ are predetermined constants.

4. The method of claim 3, wherein the following equations are used to determine the predetermined constants:

j₃=39.191*p₃*ρ

/D⁷

j₂=5.599e<sup>−

2</sup>*p₂*ρ

/D⁴

j₁=7.998e<sup>−

5</sup>*p₁*ρ

/D

j₀=1.143e<sup>−

7</sup>*p₀*ρ

*D²

where ρ

is the density of air (lb/ft³), D is the blower diameter (inches), and p₃, p₂, p₁, and p₀ are empirically determined pressure equation constants that characterize the air handler.

5. A control system for determining static pressure of air in an HVAC system, said air moving through said HVAC system at a system volume flowrate, said control system comprising:

a control element including a microprocessor and a memory;

a blower including a fan and a motor, said blower causing movement of said air through said HVAC system, said blower having an operational blower speed, and said motor having an operational motor torque;

wherein said control element is in communication with said blower system, and

wherein said microprocessor of said control element implements a mathematical model to determine static pressure based on data received from said blower.

6. The control system of claim 5, wherein the mathematical model implemented is a universal mathematical model.

7. The control system of claim 5, wherein the motor is a variable speed blower motor.

8. The control system of claim 5, further comprising an air handler control in communication with both the control element and the blower.

9. The control system of claim 5, wherein the control element further comprises a user interface element for displaying the static pressure of the HVAC system.

10. The control system of claim 5, wherein the control element further comprises a user input element for allowing a user of the HVAC system to change the operation of the HVAC system.

11. The control system of claim 5, wherein a set of pre-determined constants and at least two of a set of system parameters are input to the mathematical model to determine static pressure, said set of system parameters consisting of:

system volume airflow rate, blower speed, and motor torque.

12. The control system of claim 11, wherein the at least two system parameters input to the mathematical model are system volume airflow rate and blower speed.

13. A control system for determining static pressure of air in an HVAC system, said air moving through said HVAC system at a system volume flowrate, said control system comprising:

a control element including a microprocessor and a memory;

a blower including a fan and a motor, said blower causing movement of said air through said HVAC system, said blower having an operational blower speed, and said motor having an operational motor torque;

wherein said control element is in communication with said blower system, and said microprocessor of said control element implements a mathematical model to determine static pressure based on data received from said blower,

wherein a set of pre-determined constants and at least two of a set of system parameters are input to the mathematical model to determine static pressure, said set of system parameters consisting of;

system volume airflow rate, blower speed, and motor torque, wherein the at least two system parameters input to the mathematical model are system volume airflow rate and blower speed and

wherein the mathematical model implemented by the microprocessor comprises the following equations;

P_s=j₃*Q³/N+j₂*Q²+j₁*Q*N+j₀*N²

j₃=39.191*p₃*ρ

/D⁷

j₂=5.599 e<sup>−

2</sup>*p₂*ρ

/D⁴

 

j₁=7.998e<sup>−

5</sup>*p₁*ρ

/D

j₀=1.143e<sup>−

7</sup>*p₀*ρ

*D²

where P_s is the static pressure (inches water column), Q is the system volume airflow rate (cfm), N is the blower speed (rpm), ρ

is the density of the air (lb/ft³), D is the blower diameter (inches), and p₃, p₂, p₁, and p₀ are empirically determined pressure equation coefficients.

14. A control system for regulating operation of an HVAC system in which air moves at a system volume flowrate, the control system comprising:

an air handler control;

a control element;

a blower for moving air through the HVAC system, the blower having a blower diameter and an operational blower speed;

wherein said air handler control is in direct communication with both the control element and the blower; and

wherein the control element determines static pressure as a function of system volume flowrate, blower speed, and blower diameter.

15. The control system of claim 14, further comprising a user input interface for displaying the determined static pressure.

16. The control system of claim 14, further comprising a user input element for allowing a user of the HVAC system to change the operation of the HVAC system.

17. The control system of claim 14, wherein the control element receives the mathematical values of the system volume flowrate, the blower speed, and the blower diameter, from the air handler control.

18. The control system of claim 14, wherein the air handler control receives the mathematical value of the blower speed from the blower.