High strength suture with colored trace at one end

• US 6,994,719 B2
• Filed: 02/05/2003
• Issued: 02/07/2006
• Est. Priority Date: 09/13/2001
• Status: Expired due to Term

• Current Assignee: Arthrex Incorporated
• Original Assignee: Arthrex Incorporated
• Inventors: Grafton, R. Donald
• Primary Examiner(s): Jackson, Gary
• Application Number:
  US10/358,399
• Publication Number:
  US 20030139775A1
• Time in Patent Office: 1,098 Days
• Field of Search: 606/228, 606/230, 606/232
• US Class Current: 606/228
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening
• CPC Class Codes: A61B 2017/0416 Packages or dispensers for suture anchors or for anchor applicators
• CPC Class Codes: A61B 2017/06028 by means of a cylindrical longitudinal blind bore machined at the suture-receiving end of the needle, e.g. opposite to needle tip
• CPC Class Codes: A61B 90/92 coded with colour
• CPC Class Codes: A61L 17/04 Non-resorbable materials
• CPC Class Codes: A61L 17/12 Homopolymers or copolymers of glycolic acid or lactic acid
• CPC Class Codes: C08L 2203/12 used for fibers
• CPC Class Codes: C08L 2207/068 Ultra high molecular weight polyethylene
• CPC Class Codes: C08L 23/06 Polyethene
• CPC Class Codes: C08L 67/00 Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain of polyester-amides C08L77/12; of polyester-imides C08L79/08; Compositions of derivatives of such polymers
• CPC Class Codes: D04C 1/06 Braid or lace serving particular purposes
• CPC Class Codes: D07B 1/025 comprising high modulus, or high tenacity, polymer filaments or fibres, e.g. liquid-crystal polymers
• CPC Class Codes: D07B 2201/1096 braided
• CPC Class Codes: D07B 2205/2014 High performance polyolefins, e.g. Dyneema or Spectra
• CPC Class Codes: D07B 2801/10 Smallest filamentary entity of a rope or strand, i.e. wire, filament, fiber or yarn

Abstract

A high strength abrasion resistant surgical suture material with improved tie down characteristics is color coded for visualization and identification purposes. The suture features a multifilament cover formed of strands of ultra high molecular weight long chain polyethylene braided with polyester, nylon or a bioabsorbable material. Selected nylon fibers in the cover are provided in a color contrasting with the other cover fibers to provide an identifiable trace. The cover surrounds a core formed of twisted strands of ultrahigh molecular weight polyethylene. The suture, provided in a #2 size, has the strength of #5 Ethibond, is ideally suited for most orthopedic procedures, and can be attached to a suture anchor or a curved needle. The identifiable trace preferably is provided along one half of the length of the suture, so that when the suture is loaded onto a suture anchor, for example, the two legs of the length of suture on either side of the suture anchor can be readily identified.

Claims

1. A suture strand suitable for use as a suture or ligature comprising a plurality of braided fibers of ultrahigh molecular weight polyethylene, and a plurality of fibers of at least one long chain synthetic polymer or bioabsorbable fiber, the fibers being combined to produce the suture strand, sections of at least one of the plurality of fibers being provided in a color contrasting from the other fibers to provide an identifiable trace along a longitudinal portion of the suture strand which is less than an entire length of the suture stand, at least one other longitudinal portion of the suture strand being provided with no identifiable trace.

2. The suture strand of claim 1, wherein the longitudinal portion of the suture provided with no identifiable trace is disposed at one end of the suture strand and the longitudinal portion provided with the identifiable trace is disposed at the other of the suture strand.

3. The suture strand of claim 1, wherein the strand includes only two longitudinal portions, one longitudinal portion of the suture provided with no identifiable trace and the other longitudinal portion being provided with the identifiable trace.

4. The suture strand of claim 3, wherein each longitudinal portion represents a half length of the strand.

5. The suture strand of claim 1, wherein the at least one long chain synthetic polymer is polyester, nylon, or both.

6. The suture strand of claim 1, wherein the ultrahigh molecular weight polyethylene comprises at least 40% of the braided fibers.

7. The suture strand of claim 1, wherein the polyester comprises less than about 40% of the braided filaments.

8. The suture strand of claim 1, further comprising a core of twisted fibers of ultrahigh molecular weight polyethylene surrounded by a cover comprising the plurality of braided fibers of ultrahigh molecular weight polyethylene and polyester.

9. The suture strand of claim 8, wherein the core comprises about 18% or greater of the total amount of filament.

10. The suture strand of claim 8, wherein the cover comprises less than about 82% of the total amount of filament.

11. The suture strand of claim 8, further comprising a coating disposed on the cover.

12. The suture strand of claim 11, wherein the coating is selected from the group consisting of wax, silicone, silicone rubbers, PTFE, PBA, and ethyl cellulose.

13. A suture assembly comprising:

a suture having a longitudinal length and a multifilament cover formed of a plurality of braided fibers of ultrahigh molecular weight polyethylene and fibers of polyester, nylon, bioabsorbable material or a combination thereof, at least one of the fibers of polyester, nylon or bioabsorbable material being provided in a color contrasting with the remaining fibers on substantially only one half of the longitudinal length of the suture, and a core formed of twisted fibers of ultrahigh molecular weight polyethylene; and

a suture anchor attached to the suture.

14. A suture assembly comprising:

a suture having a longitudinal length and a multifilament cover formed of a plurality of braided fibers of ultrahigh molecular weight polyethylene and fibers of polyester, nylon, bioabsorbable material or a combination thereof, at least one of the fibers of polyester, nylon or bioabsorbable material being provided in a color contrasting with the remaining fibers along only one half of the longitudinal length of suture, and a core formed of twisted fibers of ultrahigh molecular weight polyethylene; and

a half round, tapered needle attached to one or both ends of the suture.

15. A suture strand suitable for use as a suture or ligature having a longitudinal length and at least an outer cover comprising a plurality of braided fibers, at least one of the fibers being colored to provide an identifiable trace along substantially only one half of the longitudinal length of the suture strand.

16. The suture strand of claim 15, wherein the coating is selected from the group consisting of wax, silicone, silicone rubbers, PTFE, PBA, and ethyl cellulose.

17. A method of making suture comprising the steps of:

forming a bulk length of multifilament suture material having alternating sections, every other section being distinguished by an identifiable trace; and

cutting the bulk length into sections, each section having only one end containing the identifiable trace.

18. The method of claim 17, wherein the identifiable trace is provided by weaving into the suture at least one thread having a contrasting color from the rest of the suture material.

19. The method of claim 17, wherein the step of cutting comprises severing the bulk length of suture at a beginning of every other section.

20. The method of claim 17, wherein the step of cutting comprises severing the bulk length of suture at about the midpoint of every section.