Four-way interlock system and bypass transfer switch employing the same

• US 6,995,327 B1
• Filed: 04/11/2005
• Issued: 02/07/2006
• Est. Priority Date: 04/11/2005
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Shepstone, Gordon A., Li, Andy Feng, Conway, Robert N., Milev, Mihali
• Primary Examiner(s): LEE, KYUNG S
• Application Number:
  US11/103,242
• Time in Patent Office: 302 Days
• Field of Search: 200 5001- 502, 200/50.28, 200/50.3, 200/50.32, 200/50.33, 361/62, 361605-609, 361/615
• US Class Current: 200/50.32
• CPC Class Codes: H01H 2009/267 with interlocking of two out of three switches, e.g. two switches each connecting a power supply to a busbar and a bus coupling switch interlocked in such a way that the power supplies are never connected in parallel
• CPC Class Codes: H01H 2300/018 Application transfer; between utility and emergency power supply
• CPC Class Codes: H01H 9/262 using flexible transmission elements, e.g. Bowden cable

Abstract

An interlock system is for a bypass transfer switch including first, second, third and fourth circuit breakers. First, second, third and fourth interlock assemblies each include a mounting bracket coupled on or proximate to a corresponding one of the circuit breakers, a transmitting member disposed on the mounting bracket and coupled to the poleshaft of the operating mechanism of the corresponding one of the circuit breakers, and a receiving mechanism disposed on the mounting bracket and structured to engage and actuate the circuit breaker trip lever in response to a trip condition. The transmitting member and receiving mechanism each include primary and secondary connections. A plurality of linkages are adapted to interconnect the connections among the circuit breakers in order to provide a predetermined automatic bypass interlock mechanism, without requiring a separate manual locking device.

Claims

1. An interlock system for a bypass transfer switch including a plurality of circuit breakers each having separable contacts and, an operating mechanism for opening and closing said separable contacts, said operating mechanism including a poleshaft operable between first and second positions corresponding to said separable contacts being closed and opened, respectively, and a trip lever adapted to open said separable contacts when actuated, said interlock system comprising:

a plurality of interlock assemblies each structured to be coupled to a corresponding one of said circuit breakers, each of said interlock assemblies comprising;

a mounting bracket structured to be coupled on or proximate to said corresponding one of said circuit breakers,

a transmitting member disposed on said mounting bracket and structured to be coupled to said poleshaft of said operating mechanism of said corresponding one of said circuit breakers in order to move therewith, and

a receiving mechanism disposed on said mounting bracket and structured to engage and actuate said trip lever of said operating mechanism of said corresponding one of said circuit breakers in response to a trip condition, said transmitting member and said receiving mechanism each including a primary connection and a secondary connection; and

a plurality of linkages structured to interconnect at least the primary connections of a first interlock assembly of said interlock assemblies with the primary connections of a second interlock assembly of said interlock assemblies and the secondary connections of said first interlock assembly with the secondary connections of a third interlock assembly of said interlock assemblies,

wherein said first and second interlock assemblies are structured to be coupled, respectively, to first and second corresponding circuit breakers, and said third interlock assembly is structured to be coupled to a third corresponding circuit breaker, and

wherein said linkages are adapted to provide a predetermined automatic bypass interlock mechanism, without requiring a separate manual locking device.

2. The interlock system of claim 1 wherein said receiving mechanism comprises a receiving member and a paddle member coupled to said receiving member, said paddle member being structured to move with said receiving member in order to engage and actuate said trip lever in response to said trip condition.

3. The interlock system of claim 1 wherein said interlock system is a four-way interlock system;

wherein said bypass transfer switch includes as said circuit breakers, said first, second and third corresponding circuit breakers and a fourth corresponding circuit breaker; and

wherein said interlock assemblies include said first, second and third interlock assemblies which are structured to be coupled, respectively, to said first, second and third corresponding circuit breakers and, a fourth interlock assembly structured to be coupled to said fourth corresponding circuit breaker.

4. The interlock system of claim 3 wherein said linkages include first, second, third and fourth pairs of push, pull cables;

wherein said first pair of push, pull cables interconnects said primary connections of said first interlock assembly of said first corresponding circuit breaker with said primary connections of said second interlock assembly of said second corresponding circuit breaker;

wherein said second pair of push, pull cables interconnects said secondary connections of said first interlock assembly with said secondary connections of said third interlock assembly of said third corresponding circuit breaker;

wherein said third pair of push, pull cables interconnects said primary connections of said third interlock assembly with said primary connections of said fourth interlock assembly of said fourth corresponding circuit breaker; and

wherein said fourth pair of push, pull cables interconnects said secondary connections of said fourth interlock assembly with said secondary connections of said second interlock assembly.

5. The interlock system of claim 4 wherein each of said first, second, third and fourth corresponding circuit breakers has an ON state corresponding to said poleshaft being disposed in said first position and said separable contacts being closed, an OFF state corresponding to said poleshaft being disposed in said second position and said separable contacts being open, and includes a partner circuit breaker among the other circuit breakers of said first, second, third and fourth corresponding circuit breakers;

and wherein when one of said first, second, third and fourth corresponding circuit breakers is ON, said partner circuit breaker thereof may be either ON or OFF and said predetermined automatic bypass interlock mechanism is structured to automatically hold the remaining circuit breakers of said first, second, third and fourth circuit breakers, OFF.

6. The interlock system of claim 4 wherein said first and said fourth corresponding circuit breakers are normal circuit breakers;

wherein said second and said third corresponding circuit breakers are emergency circuit breakers;

wherein said predetermined automatic bypass interlock mechanism performs a bypass of at least one of said normal circuit breakers with one of said emergency circuit breakers; and

wherein said pairs of push, pull cables are structured to automatically provide said bypass.

7. The interlock system of claim 4 wherein each interlock assembly of said first, second, third and fourth interlock assemblies includes a cable bracket having four receptacles structured to receive and secure two pairs of said first, second, third and fourth pairs of push, pull cables;

and wherein said cable bracket is further structured to couple said two pairs of push, pull cables to said corresponding circuit breaker proximate said mounting bracket of said interlock assembly.

8. The interlock system of claim 7 wherein said receiving mechanism includes a receiving member;

wherein said transmitting member and said receiving member of each of said first, second, third and fourth interlock assemblies include a first end and a second end;

wherein said primary connections are coupled to the first ends of said transmitting member and said receiving member and said secondary connections are coupled to the second ends of said transmitting member and said receiving member, respectively; and

wherein said primary and secondary connections of said transmitting member are fixed connections each comprising one push, pull cable fixedly secured adjacent to said first and second ends of said transmitting member by a first plurality of fasteners, in order that said push, pull cable moves with said transmitting member and does not move independently with respect thereto.

9. The interlock system of claim 8 wherein said primary and secondary connections of said receiving member are push, pull connections each comprising one push, pull cable being movably coupled to said first and second ends of said receiving member by a slider and a second plurality of fasteners, said slider structured to provide movement of said push, pull cable independently with respect to said receiving member in one of a push direction and a pull direction, said second plurality of fasteners structured to engage said receiving member in order that said push, pull cable and said receiving member move together in the other of said push direction and said pull direction.

10. The interlock system of claim 8 wherein each of said interlock assemblies further includes first and second springs;

wherein said first spring is disposed between the first end of said transmitting member and said mounting bracket in order to bias said transmitting member and said poleshaft to which it is coupled, toward said second position in which said separable contacts are open; and

wherein said second spring is disposed between the first end of said receiving member and said mounting bracket in order to bias said receiving member away from actuating said trip lever.

11. A bypass transfer switch comprising:

a plurality of circuit breakers each having a pair of separable contacts and, an operating mechanism for opening and closing said separable contacts, said operating mechanism including a poleshaft operable between first and second positions corresponding to said separable contacts being closed and opened, respectively, and a trip lever adapted to open said separable contacts when actuated; and

an interlock system adapted to provide a predetermined automatic bypass interlock mechanism for said circuit breakers, said interlock system comprising;

a plurality of interlock assemblies each coupled to a corresponding one of said circuit breakers and including a mounting bracket coupled on or proximate to said corresponding one of said circuit breakers, a transmitting member disposed on said mounting bracket and coupled to said poleshaft of said operating mechanism of said corresponding one of said circuit breakers in order to move therewith, and a receiving mechanism disposed on said mounting bracket and structured to engage and actuate said trip lever of said operating mechanism of said corresponding one of said circuit breakers in response to a trip condition, said transmitting member and said receiving mechanism each including a primary connection and a secondary connection, and

a plurality of linkages structured to interconnect at least the primary connections of a first interlock assembly of said interlock assemblies with the primary connections of a second interlock assembly of said interlock assemblies and the secondary connections of said first interlock assembly with the secondary connections of a third interlock assembly of said interlock assemblies,

wherein said first and second interlock assemblies are coupled, respectively, to first and second corresponding circuit breakers, and said third interlock assembly is coupled to a third corresponding circuit breaker, and

wherein said linkages are adapted to provide said predetermined automatic bypass interlock mechanism, without requiring a separate manual locking device.

12. The bypass transfer switch of claim 11 wherein said receiving mechanism comprises a receiving member and a paddle member coupled to said receiving member, said paddle member being structured to move with said receiving member in order to engage and actuate said trip lever in response to said trip condition.

13. The bypass transfer switch of claim 11 including as said circuit breakers, said first, second and third corresponding circuit breakers and a fourth corresponding circuit breaker, wherein said interlock system is a four-way interlock system;

and wherein said interlock assemblies include said first, second and third interlock assemblies which are coupled, respectively, to said first, second and third corresponding circuit breakers and, a fourth interlock assembly coupled to said fourth corresponding circuit breaker.

14. The bypass transfer switch of claim 13 wherein said linkages include first, second, third and fourth pairs of push, pull cables;

wherein said first pair of push, pull cables interconnects said primary connections of said first interlock assembly of said first corresponding circuit breaker with said primary connections of said second interlock assembly of said second corresponding circuit breaker;

wherein said second pair of push, pull cables interconnects said secondary connections of said first interlock assembly with said secondary connections of said third interlock assembly of said third corresponding circuit breaker;

wherein said third pair of push, pull cables interconnects said primary connections of said third interlock assembly with said primary connections of said fourth interlock assembly of said fourth corresponding circuit breaker; and

wherein said fourth pair of push, pull cables interconnects said secondary connections of said fourth interlock assembly with said secondary connections of said second interlock assembly.

15. The bypass transfer switch of claim 14 wherein each of said first, second, third and fourth corresponding circuit breakers has an ON state corresponding to said poleshaft being disposed in said first position and said separable contacts being closed;

an OFF state corresponding to said poleshaft being disposed in said second position and said separable contacts being open; and

, includes a partner circuit breaker among the other circuit breakers of said first, second, third and fourth corresponding circuit breakers; and

wherein when one of said first, second, third and fourth corresponding circuit breakers is ON, said partner circuit breaker thereof may be either ON or OFF and said predetermined automatic bypass interlock mechanism automatically holds the remaining circuit breakers of said first, second, third and fourth circuit breakers, OFF.

16. The bypass transfer switch of claim 14 wherein said first and said fourth corresponding circuit breakers are normal circuit breakers;

wherein said second and said third corresponding circuit breakers are emergency circuit breakers;

wherein said predetermined automatic bypass interlock mechanism is structured to perform at least one of said normal circuit breakers with one of said emergency circuit breakers; and

wherein said pairs of push, pull cables automatically provide said bypass.

17. The bypass transfer switch of claim 14 wherein each interlock assembly of said first, second, third and fourth interlock assemblies includes a cable bracket having four receptacles which receive and secure two pairs of said first, second, third and fourth pairs of push, pull cables;

and wherein said cable bracket couples said two pairs of push, pull cables to said corresponding one of said circuit breakers proximate said mounting bracket of said interlock assembly.

18. The bypass transfer switch of claim 17 wherein said receiving mechanism includes a receiving member;

wherein said transmitting member and said receiving member of each of said first, second, third and fourth interlock assemblies include a first end and a second end;

wherein said primary connections are coupled to the first ends of said transmitting member and said receiving member and said secondary connections are coupled to the second ends of said transmitting member and said receiving member, respectively; and

wherein said primary and secondary connections of said transmitting member are fixed connections each comprising one push, pull cable fixedly secured adjacent to said first and second ends of said transmitting member by a first plurality of fasteners, in order that said push, pull cable moves with said transmitting member and does not move independently with respect thereto.

19. The bypass transfer switch of claim 18 wherein said primary and secondary connections of said receiving member are push, pull connections each comprising one push, pull cable being movably coupled to said first and second ends of said receiving member by a slider and a second plurality of fasteners, said slider structured to provide movement of said push, pull cable independently with respect to said receiving member in one of a push direction and a pull direction, said second plurality of fasteners structured to engage said receiving member in order that said push, pull cable and said receiving member move together in the other of said push direction and said pull direction.

20. The bypass transfer switch of claim 18 wherein each of said interlock assemblies further includes first and second springs;

wherein said first spring is disposed between the first end of said transmitting member and said mounting bracket in order to bias said transmitting member and said poleshaft to which it is coupled, toward said second position in which said separable contacts are open; and

wherein said second spring is disposed between the first end of said receiving member and said mounting bracket in order to bias said receiving member and away from actuating said trip lever.