Controlled torque drive for a barrier operator

• US 6,995,533 B2
• Filed: 04/25/2003
• Issued: 02/07/2006
• Est. Priority Date: 04/25/2003
• Status: Expired due to Term

• Current Assignee: The Chamberlain Group LLC
• Original Assignee: The Chamberlain Group, Inc. (The Chamberlain Group LLC)
• Inventors: Fitzgibbon, James J., Laird, Edward
• Primary Examiner(s): IP, SHIK LUEN PAUL
• Application Number:
  US10/423,765
• Publication Number:
  US 20040212335A1
• Time in Patent Office: 1,019 Days
• Field of Search: 318282-289, 318/266, 318/467, 318/466, 318/267, 318/434, 318/603, 49/28, 491/39
• US Class Current: 318/434
• CPC Class Codes: E05F 15/41 Detection by monitoring transmitted force or torque E05F15/48 takes precedence; Safety couplings with activation dependent upon torque or force, e.g. slip couplings
• CPC Class Codes: E05F 15/668 for overhead wings
• CPC Class Codes: E05F 15/77 using wireless control
• CPC Class Codes: E05Y 2400/31 Force or torque control
• CPC Class Codes: E05Y 2400/53 Wing impact prevention or reduction
• CPC Class Codes: E05Y 2400/54 Obstruction or resistance detection
• CPC Class Codes: E05Y 2400/554 sensing motor load
• CPC Class Codes: E05Y 2800/40 Protection E05Y2400/50, E05Y2400/52 take precedence
• CPC Class Codes: E05Y 2900/106 for garages
• CPC Class Codes: H02H 7/0851 for motors actuating a movable member between two end positions, e.g. detecting an end position or obstruction by overload signal
• CPC Class Codes: H02H 7/0858 by reversing, cycling or reducing the power supply to the motor

Abstract

A controlled torque drive for a motor of a barrier operator including a current sensor coupled to a current conducting path that is in series with the motor. The current sensor is configured to sense the current level in the current conducting path and provide a signal indicative of the current level in the current conducting path to a current controller that restricts the current level to the motor when an obstruction is encountered by the movable barrier. The current controller continues to restrict current to the motor for a period of time while the motor attempts to move the movable barrier through an obstruction. In variations, the current to the motor is limited by an analog current controller, and in other variations, current is limited by a digital current controller.

Claims

1. A method of operating a motor used to move a movable barrier, comprising the steps of:

activating the motor to move the moveable barrier;

monitoring a load on the motor while moving the moveable barrier;

initiating a ride-through period in response to the monitoring step indicating that an obstruction has been encountered; and

limiting torque of the motor during the ride-through period while attempting to move the movable barrier through the obstruction.

2. The method of claim 1 further comprising:

stopping the motor when the obstruction remains at an expiration of the ride-through period.

3. The method of claim 1 comprising reversing the motor when the obstruction remains at the expiration of the ride-through period.

4. The method of claim 1 comprising disabling the ride-through timer when the obstruction is overcome.

5. The method of claim 1, wherein the step of monitoring the load on the motor comprises monitoring an electrical current driving the motor.

6. The method of claim 1, wherein the step of monitoring the load on the motor comprises monitoring a speed of the motor.

7. The method of claim 1, wherein the step of limiting torque of the motor comprises limiting an electrical current driving the motor.

8. The method of claim 7, wherein the step of limiting electrical current comprises limiting the current with an analog controller.

9. The method of claim 7, wherein the step of limiting electrical current comprises limiting the current with a digital controller.

10. The method of claim 1 comprising increasing the ride-through period when the torque of the motor is being limited and the motor continues to move.

11. The method of claim 10 comprising increasing the ride-through period when the motor speed exceeds a predetermined motor speed.

12. An apparatus for controlling a motor used to move a movable barrier comprising:

a current sensor, coupled to the motor, configured to sense an increase in current drawn by the motor due to the movable barrier encountering an obstruction;

a timer configured to initiate a ride-through period in response to the movable barrier encountering the obstruction; and

a current controller, coupled to the motor, configured to allow the motor to draw a restricted amount of current during the ride-through period to attempt to move the movable barrier through the obstruction in response to the current sensor sensing an increase in current drawn by the motor.

13. The apparatus of claim 12 further comprising:

a tachometer coupled to the motor and the timer, wherein the tachometer provides an obstruction signal in response to the movable barrier encountering the obstruction;

wherein the timer initiates the ride-through period in response to receiving the obstruction signal from the tachometer.

14. The apparatus of claim 12 wherein the current controller comprises a semiconductor device coupled to the current sensor;

and

wherein a conducting path of the semiconductor device is connected in series with the motor and is controlled to restrict the current to the motor during the ride-through period.

15. The apparatus of claim 12 wherein the current controller comprises an operational amplifier with an input coupled to the current sensor and another input coupled to a reference potential;

wherein the operational amplifier produces a current control signal that controls an impedance of the semiconductor device conducting path.

16. The apparatus of claim 12 wherein the current controller comprises:

a transistor comprising a switched conducting path in series with the motor and a control electrode to open and close the switched conducting path;

a microcontroller coupled to the current sensor and to the gate of the transistor wherein the microcontroller provides an open signal to the gate of the transistor in response to the increase in current drawn by the motor due to the movable barrier encountering the obstruction and provides a close signal to the gate in response to the switched conducting path being open for a time period;

wherein the transistor opens the switched conducting path in response to the open signal from the microcontroller and closes the switched conducting path in response to the close signal from the microcontroller to provide the restricted amount of current to the motor during the ride-through period.

18. The apparatus of claim 15 further comprising:

means for stopping the motor at an expiration of the ride-through period in response to a failure to move through the obstruction during the ride-though period.

19. The apparatus of claim 15 wherein the means for monitoring the load on the motor comprises means for monitoring an electrical current driving the motor.

20. The apparatus of claim 15, wherein the means for monitoring the load on the motor comprises means for monitoring a speed of the motor.

21. The apparatus of claim 15, wherein the means for limiting torque of the motor comprises limiting an electrical current driving the motor.

22. The apparatus of claim 19, wherein the means for limiting electrical current comprises limiting the current with an analog current controller.

23. The apparatus of claim 19, wherein the means for limiting electrical current comprises limiting the current with a digital current controller.

17. An apparatus for controlling a motor used to move a movable barrier comprising:

means for activating the motor to move the moveable barrier;

means for monitoring a load on the motor while moving the moveable barrier;

means for initiating a ride-through period in response to the means for monitoring; and

means for limiting torque of the motor during the ride-through period while attempting to move the movable barrier.