Electrostatically operated micro-optical devices and method for manufacturing thereof
First Claim
1. A micro-optical device comprising:
- a reflective movable micro-mirror connected with comb finger electrodes and springs via a shuttle beam;
a set of suspended springs connected with said shuttle beam and with one end anchored onto a substrate;
a comb drive actuator consists a set of movable comb finger electrodes suspended on a substrate and connected with said shuttle beam, and a set of stationary comb finger electrodes anchored on said substrate; and
the shuttle beam being movable with respect to the stationary portion of said substrate in response to operation of said comb drive actuator, thereby said micro-mirror is moved by said shuttle beam, wherein the set of suspended springs has a thickness that is less than a thickness of each of the set of movable comb finger electrodes and the set of stationary comb finger electrodes in a perpendicular out-of-plane direction to said substrate of the device.
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Accused Products
Abstract
Electrostatically operated micro-optical devices and method of manufacturing such devices is disclosed. In a preferred embodiment, the micro-optical devices using electrostatic comb drive actuators having new spring designs to overcome side instability and exhibit enlarged displacement, having new designs of comb finger electrode shapes to generate larger force output, and having new clip type latch mechanism to control the corresponding device at certain states in an analog manner without electrical power consumption. Based on the proposed optical path and device configurations, integration and assembly of a plurality of reflective micro-mirrors in conjunction with proposed new comb drive actuators is very promising way to provide micro-optical devices to get good optical performance and suitable for multi-channel applications. We also disclose several process techniques to manufacture the micro-optical devices with said electrostatic comb drive actuator in a mass production manner with higher yield.
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Citations
18 Claims
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1. A micro-optical device comprising:
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a reflective movable micro-mirror connected with comb finger electrodes and springs via a shuttle beam; a set of suspended springs connected with said shuttle beam and with one end anchored onto a substrate; a comb drive actuator consists a set of movable comb finger electrodes suspended on a substrate and connected with said shuttle beam, and a set of stationary comb finger electrodes anchored on said substrate; and the shuttle beam being movable with respect to the stationary portion of said substrate in response to operation of said comb drive actuator, thereby said micro-mirror is moved by said shuttle beam, wherein the set of suspended springs has a thickness that is less than a thickness of each of the set of movable comb finger electrodes and the set of stationary comb finger electrodes in a perpendicular out-of-plane direction to said substrate of the device. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A micro-optical device comprising:
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a reflective movable micro-mirror connected with comb finger electrodes and springs via a shuttle beam; a set of suspended springs comprising at least one pair of compressive structure, one end of said springs is connected with said shuttle beam and the other end of said springs is anchored onto a substrate; a comb drive actuator consists a set of movable comb finger electrodes suspended on a substrate and connected with said shuttle beam, and a set of stationary comb finger electrodes anchored on a substrate; a shuttle beam movable with respect to the stationary portion of said substrate in response to operation of said comb drive actuator, thereby said micro-mirror is moved by this said shuttle beam; a clip type latch mechanism comprises a grip structure formed on the substrate of said micro-optical device to clamp said shuttle beam, wherein the grip structure formed on the substrate of said micro-optical device to clamp said shuttle beam is via the friction force forming at the contact interface of the clamped location between grip structure and shuttle beam;
thereby said micro-optical device maintains its status at certain states in an analog controllable manner without electrical power consumption when said clip type latch is used to clamp said shuttle beam; anda portion of said springs is thinner than the rest portion of microelectromechanical structures of said elements on the perpendicular out-of-plane direction to said substrate regarding to said device.
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18. A micro-optical device comprising:
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a reflective movable micro-mirror connected with comb finger electrodes and springs via a shuttle beam; a set of suspended springs comprising at least one pair of compressive structure, one end of said springs is connected with said shuttle beam and the other end of said springs is anchored onto a substrate; a comb drive actuator consists a set of movable comb finger electrodes suspended on a substrate and connected with said shuttle beam, and a set of stationary comb finger electrodes anchored on a substrate; a shuttle beam movable with respect to the stationary portion of said substrate in response to operation of said comb drive actuator, thereby said micro-mirror is moved by this said shuttle beam; a clip type latch mechanism comprises a grip structure formed on the substrate of said micro-optical device to damn said shuttle beam, wherein the grip structure formed on the substrate of said micro-optical device to clamp said shuttle beam is via the electrostatic force forming between the gap between two side electrodes of grip structure when the two electrodes attract to each other, and come to contact with shuttle beam, where the electrodes of grip arm are coated with insulating materials and isolated from the shuttle beam;
thereby said micro-optical device maintains its status at certain states in an analog controllable manner without electrical power consumption when said clip type latch is used to clamp said shuttle beam.
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Specification