Apparatus for adding fertilizer to water in an underground sprinkling system and fertilizer therefor

• US 6,997,350 B2
• Filed: 04/30/2004
• Issued: 02/14/2006
• Est. Priority Date: 04/30/2003
• Status: Active Grant

• Current Assignee: Pro Products, LLC
• Original Assignee: Fertile Earth Systems, Inc.
• Inventors: Johnson, Dwight N., Grizzle, Glen, Morton, David, Marsden, James, Burns, Kary
• Primary Examiner(s): KEASEL, ERIC S
• Application Number:
  US10/842,733
• Publication Number:
  US 20050121463A1
• Time in Patent Office: 655 Days
• Field of Search: 222/57, 222/129, 222/144.5, 222/145.6, 239/310, 137/98, 137/99, 137/564.5
• US Class Current: 222/57
• CPC Class Codes: A01C 23/042 Adding fertiliser to watering systems
• CPC Class Codes: Y10T 137/2514 Self-proportioning flow systems
• CPC Class Codes: Y10T 137/2516 Interconnected flow displacement elements
• CPC Class Codes: Y10T 137/8597 Main line as motive fluid for follower-type feeder

Abstract

Apparatus for adding liquid fertilizer to a water line of a sprinkler system includes a mechanical injector device powered by a paddle wheel turned by water flowing through the water line. The mechanical injector device includes a plunger that moves back and forth in the plunger chamber. Movement in one direction allows liquid fertilizer from a liquid fertilizer reservoir to flow into the plunger chamber and movement of the plunger in the opposite direction injects the liquid fertilizer from the plunger chamber into the water. The mechanical injector device is coupled to the paddle wheel which causes movement of the plunger in the plunger chamber in at least one direction. Spring bias can cause movement of the plunger in the other direction. The mechanical injector device can be disabled to stop fertilizer injection while still allowing rotation of the paddle wheel. The paddle wheel is coupled to the mechanical injector device through a plunger gear which rotates, and interacting camming surfaces which project from the plunger gear and from a ratchet. A preferred fertilizer for use in the apparatus includes a bio-stimulant.

Claims

1. Apparatus for injecting liquid fertilizer into a water flow line in a sprinkler system, comprising:

an injector mechanism body having a water inlet and a water outlet adapted to be connected in the water flow line of the sprinkler system so that water flows through at least a mixing chamber in the body;

a liquid fertilizer reservoir;

a plunger chamber in one way flow communication with the liquid fertilizer reservoir to allow liquid fertilizer to flow from the reservoir to the plunger chamber, and in flow communication with the mixing chamber;

a plunger movably positioned in the plunger chamber;

a paddle wheel positioned to be rotated by water flowing through the injector mechanism body;

a plunger gear coupled to the paddle wheel and the plunger which rotates when the paddle wheel rotates; and

interacting camming surfaces, one of the interacting camming surfaces extending from the plunger gear, the other of the interacting camming surfaces being stationary during normal operation of the apparatus, whereby interaction of the camming surfaces as the plunger gear rotates causes movement of the plunger in the plunger chamber in at least one of two directions, movement of the plunger in one direction in the plunger chamber allowing flow of liquid fertilizer from the liquid fertilizer reservoir into the plunger chamber and movement of the plunger in the other direction in the plunger chamber causing flow of liquid fertilizer from the plunger chamber to the mixing chamber.

2. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 1, wherein the other of the interacting camming surfaces extends from a ratchet which holds the other of the interactive camming surfaces stationary during normal operation of the apparatus.

3. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 2, wherein the plunger gear has a normal direction of rotation, and wherein the ratchet holds the camming surface stationary during rotation of the plunger gear in the normal direction of rotation, but rotates with the plunger gear if the plunger gear rotates in an abnormal direction of rotation to prevent interaction of the camming surfaces.

4. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 2, additionally including a bias spring to bias the plunger to a bias direction of movement in the plunger chamber, and wherein the camming surfaces cause movement of the plunger in the plunger chamber in a direction opposite the bias direction against the bias of the bias spring, and the bias spring causes movement of the plunger in the plunger chamber in the bias direction when allowed by the camming surfaces.

5. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 4, wherein the camming surfaces allow the plunger to move in the bias direction during periods of noninteraction of the camming surfaces immediately after periods of interaction of the camming surfaces.

6. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 2, wherein the coupling between the paddle wheel and the plunger gear includes a planetary gear set driven by the paddle wheel, and a pinion gear driven by the planetary gear set which drives the plunger gear, rotation of the plunger gear being at a rate less than rotation of the paddle wheel.

7. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 2, wherein the plunger rotates with the plunger gear.

8. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 7, wherein the ratchet is allowed to rotate with the plunger gear to place the apparatus in an “

off”

condition.

9. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 2, wherein the ratchet is allowed to rotate with the plunger gear to place the apparatus in an “

off”

condition.

10. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 1, additionally including a bias spring to bias the plunger to a bias direction of movement in the plunger chamber, and wherein the camming surfaces cause movement of the plunger in the plunger chamber in a direction opposite the bias direction against the bias of the bias spring, and the bias spring causes movement of the plunger in the plunger chamber in the bias direction when allowed by the camming surfaces.

11. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 10, wherein the camming surfaces allow the plunger to move in the bias direction during periods of noninteraction of the camming surfaces immediately after periods of interaction of the camming surfaces.

12. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 1, wherein flow of liquid fertilizer from the plunger chamber to the mixing chamber is through a flow passage in the plunger.

13. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 1, additionally including a valve to prevent flow of liquid fertilizer from the plunger chamber into the mixing chamber in the event of a partial vacuum in the mixing chamber.

14. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 13, wherein flow of liquid fertilizer from the plunger chamber to the mixing chamber is through a flow passage in the plunger, and wherein the valve to prevent flow of liquid fertilizer from the plunger chamber into the mixing chamber in the event of a partial vacuum in the mixing chamber is a valve in the plunger flow passage.

15. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 14, wherein the valve in the plunger flow passage is spring loaded with a valve spring exerting valve spring force closing the valve.

16. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 15, wherein movement of the plunger in the bias direction causes flow of liquid fertilizer from the plunger chamber to the mixing chamber, and wherein the force exerted by the bias spring in moving the plunger in the plunger chamber is greater than the valve spring force closing the valve, whereby liquid fertilizer flows through the valve into the mixing chamber during movement of the plunger in the bias direction.

17. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 1, wherein the paddle wheel is located in the mixing chamber.

18. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 17, wherein a nozzle is positioned in the apparatus to direct the flowing water against the paddle wheel in the mixing chamber.

19. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 1, wherein the one way flow communication between the plunger chamber and the liquid fertilizer reservoir is provided by a flow path through a one way check valve.

20. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 19, wherein the one way check valve includes a check ball in the plunger chamber which floats in liquid fertilizer in the plunger chamber and blocks flow of liquid fertilizer from the plunger chamber to the liquid fertilizer reservoir.

21. Apparatus for adding liquid fertilizer to a sprinkler line according to claim 1, in combination with a liquid fertilizer in the liquid fertilizer reservoir which is injected by the apparatus into the water flow line of the sprinkler system.

22. Apparatus for adding liquid fertilizer to a sprinkler line according to claim 21, wherein the liquid fertilizer comprises:

nitrogen containing material;

phosphorus containing material;

potassium containing material; and

a bio-stimulant that increases microbial activity in the soil to which it is applied to convert minerals applied to the soil and in the soil to forms that are usable by vegetation growing in the soil.

23. Apparatus for adding liquid fertilizer to a sprinkler line according to claim 22, wherein the fertilizer includes between about 7% to about 18% nitrogen, about 2% to about 20% Phosphorus, about 2% to about 13% potassium, and about 6% to about 25% bio-stimulant.

24. Apparatus for injecting liquid fertilizer into a water flow line in a sprinkler system, comprising:

an injector mechanism body having a water inlet and a water outlet adapted to be connected in the water flow line of the sprinkler system so that water flows through at least a mixing chamber in the body;

a liquid fertilizer reservoir;

a mechanical injector device in flow communication with the liquid fertilizer reservoir and the mixing chamber to inject liquid fertilizer from the reservoir into the mixing chamber;

a paddle wheel positioned to be rotated by water flowing through the injector mechanism body and coupled to the mechanical injector device so that rotation of the paddle wheel causes mechanical operation of the mechanical injector device; and

means to disable mechanical operation of the mechanical injector device when desired while still allowing rotation of the paddle wheel.

25. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 24, wherein the means to disable mechanical operation of the mechanical injector device includes a rotating element coupled to the paddle wheel to rotate when the paddle wheel rotates and a control element that is held stationary when desired to operate the mechanical injector device and is allowed to rotate with the rotating element to disable the mechanical injector device.

26. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 25, wherein the rotating element and the control element include interacting camming surfaces that interact to cause operation of the mechanical injector device when the control element is held stationary but do not interact when the control element rotates with the rotating element.

27. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 26, wherein the control element is a ratchet which is held stationary to cause operation the mechanical injector device and is allowed to rotate with the rotating element to disable mechanical operation of the mechanical injector device.

28. Apparatus for injecting liquid fertilizer into a sprinkler line according to claim 25, wherein the coupling between the paddle wheel and the rotating element includes a planetary gear set driven by the paddle wheel, rotation of the plunger gear being at a rate less than rotation of the paddle wheel.

29. Apparatus for adding liquid fertilizer to a sprinkler line according to claim 24, in combination with a liquid fertilizer in the liquid fertilizer reservoir which is injected by the apparatus into the water flow line of the sprinkler system.

30. Apparatus for adding liquid fertilizer to a sprinkler line according to claim 29, wherein the liquid fertilizer comprises:

nitrogen containing material;

phosphorus containing material;

potassium containing material; and

a bio-stimulant that increases microbial activity in the soil to which it is applied to convert minerals applied to the soil and in the soil to forms that are usable by vegetation growing in the soil.