Retrofit HVAC zone climate control system

• US 6,997,390 B2
• Filed: 01/03/2005
• Issued: 02/14/2006
• Est. Priority Date: 03/21/2003
• Status: Active Grant

• Current Assignee: Emme E2MS, LLC
• Original Assignee: Home Comfort Zones Incorporated
• Inventors: Alles, Harold Gene
• Primary Examiner(s): Ali, Mohammad M.
• Application Number:
  US11/028,845
• Publication Number:
  US 20050116055A1
• Time in Patent Office: 407 Days
• Field of Search: 236/1.B, 236/49.1, 236/49.3, 236/49.4, 236/51, 321/86, 621/86
• US Class Current: 236/49.4
• CPC Class Codes: F24F 13/10 movable, e.g. dampers
• CPC Class Codes: F24F 2013/087 using inflatable bellows
• CPC Class Codes: F24F 3/0442 with volume control at a constant temperature
• CPC Class Codes: Y10T 137/87249 Multiple inlet with multiple outlet
• CPC Class Codes: Y10T 137/87684 Valve in each inlet
• CPC Class Codes: Y10T 137/87692 With common valve operator
• CPC Class Codes: Y10T 29/49716 Converting

Abstract

A low cost and easy to install zone climate control system for retrofit to an existing forced air HVAC system, that provides independent minute-by-minute, day-by-day, and room-by-room climate control, including easy to use methods for specifying temperature schedules and providing local temperature control, and providing detailed energy use information so occupants can make informed cost versus comfort decisions.

Claims

1. A zone climate control system for retrofitting to an existing forced-air system, the existing forced-air system including a blower, at least one of a heater and a cooler, a conditioned air plenum, and a plurality of air ducts, the zone climate control system comprising:

a plurality of inflatable bladders, each disposed within a respective one of the air ducts;

a plurality of air tubes, each coupled to a respective one of the bladders and extending through a respective one of the air ducts into the conditioned air plenum, wherein the plurality of air tubes extends outside the conditioned air plenum;

a plurality of valves each coupled to a respective one of the air tubes;

an air pump coupled to the plurality of valves to provide pressure and vacuum; and

a computer-controlled valve actuator coupled to the plurality of valves for selectively coupling each air tube to a respective one of the pressure and the vacuum to accordingly inflate or deflate a respective one of the bladders and thereby block or pass air from the conditioned air plenum through the respective air duct.

2. The zone climate control system of claim 1 wherein:

the computer-controlled valve actuator is mounted to the outside of the conditioned air plenum.

3. A forced-air system comprising:

a blower;

at least one of a heater and a cooler coupled to the blower;

a conditioned air plenum coupled to the at least one of a heater and a cooler;

a plurality of air ducts coupled to the conditioned air plenum;

a plurality of air vents each coupled to a respective one of the air ducts;

a plurality of bladders, each disposed within a respective one of the air ducts;

a plurality of air tubes, each coupled to a respective bladder and extending from the respective bladder through the respective air duct into the conditioned air plenum;

a plurality of valves, each valve coupled between the air pump and a respective air tube;

a valve manifold coupled to the air pump and containing the plurality of valves;

an air pump coupled to the plurality of air tubes to inflate and deflate the bladders; and

a mounting strap coupled to the bladder and to the respective air vent.

4. The forced-air system of claim 3 wherein the mounting strap includes:

an air tube clamp coupling the air tube to the mounting strap; and

a mounting clamp coupling die bladder to the mounting strap.