Manifold system and method for compressed medical gases

• US 7,000,629 B1
• Filed: 11/07/2003
• Issued: 02/21/2006
• Est. Priority Date: 11/07/2002
• Status: Active Grant

• Current Assignee: TRI-Tech Medical, Inc.
• Original Assignee: TRI-Tech Medical, Inc.
• Inventors: Simo, Donald M., Lucas, James L. Jr.
• Primary Examiner(s): Hepperle, Stephen M.
• Application Number:
  US10/703,687
• Time in Patent Office: 837 Days
• Field of Search: 137/12, 137/112, 137/113
• US Class Current: 137/12
• CPC Class Codes: A61M 16/12 by mixing different gases
• CPC Class Codes: F17C 13/045 Automatic change-over switching assembly for bottled gas systems with two (or more) gas containers
• CPC Class Codes: F17C 2201/0104 cylindrical
• CPC Class Codes: F17C 2201/056 Small (<1 m3)
• CPC Class Codes: F17C 2205/0142 bundled in parallel
• CPC Class Codes: F17C 2205/0326 electrically actuated
• CPC Class Codes: F17C 2205/0338 Pressure regulators
• CPC Class Codes: F17C 2221/011 Oxygen
• CPC Class Codes: F17C 2221/013 Carbone dioxide
• CPC Class Codes: F17C 2221/014 Nitrogen
• CPC Class Codes: F17C 2221/031 Air
• CPC Class Codes: F17C 2223/0123 gaseous, e.g. CNG, GNC
• CPC Class Codes: F17C 2223/036 Very high pressure (>80 bar)
• CPC Class Codes: F17C 2225/0123 gaseous, e.g. CNG, GNC
• CPC Class Codes: F17C 2225/035 High pressure, i.e. between 10 and 80 bars
• CPC Class Codes: F17C 2227/0304 using an electric heater
• CPC Class Codes: F17C 2227/042 with change-over from one vessel to another
• CPC Class Codes: F17C 2250/032 using computers
• CPC Class Codes: F17C 2250/036 using alarms
• CPC Class Codes: F17C 2250/043 Pressure
• CPC Class Codes: F17C 2250/0626 : Pressure
• CPC Class Codes: F17C 2270/02 : for medical applications
• CPC Class Codes: Y10T 137/0379 : By fluid pressure
• CPC Class Codes: Y10T 137/2569 : Control by depletion of source

Abstract

A manifold system is provided herein. The manifold is operative to automatically switch between an In-Use supply of compressed gas to a Reserve supply of compressed gas. The manifold system is constructed so that after it has been installed, it may be converted for use in other applications such as between compressed gas cylinders and portable bulk liquefied gas. The system may include low wattage electric heaters which are mechanically held in direct contact with the valve seat body housing of the primary regulators. The direct contact of the heaters with the valve seat is operative to prevent the primary regulator valve seat from freezing up. The manifold system may include transducers at a plurality of points in the system. A processor is operative to control one or more solenoids to switch supplies of compressed gas and to trigger alarms responsive to the outputs of the transducers.

Claims

1. A manifold system for compressed medical gases comprising:

a first input supply line and a second input supply line, wherein the first input supply line is adapted to receive a first medical gas from a first supply of compressed medical gas, wherein the second input supply line is adapted to receive a second medical gas from a second supply of compressed medical gas, wherein the first input supply line and the second input supply line are operative to direct the first and second medical gases to a common location;

at least one output supply line coupled to receive medical gas from the common location;

a first primary pressure regulator in operative connection with the first input supply line, wherein the first primary pressure regulator is configured to reduce the pressure of medical gas flowing through the first primary pressure regulator to a first intermediate level;

a second primary pressure regulator in operative connection with the second input supply line, wherein the second primary pressure regulator is configured to reduce the pressure of medical gas flowing through the second primary pressure regulator to a second intermediate level, wherein the first intermediate level is higher than the second intermediate level;

a check valve between the second primary pressure regulator and the common location;

a solenoid valve in operative connection with the first input supply line, wherein the solenoid valve is operative to switch between an open state and a closed state, wherein in the open state the solenoid valve is operative to permit the first medical gas from the first supply to flow through the solenoid valve to the common location, wherein in the closed state the solenoid valve is operative to prevent the first medical gas from the first supply from flowing through the solenoid valve to the common location.

2. The system according to claim 1, wherein when the solenoid valve is in the open state the first intermediate pressure level associated with the first medical gas flowing into the common location from the first input supply line is sufficiently higher than the second intermediate pressure level of the second medical gas flowing adjacent the check valve from the second input supply line to cause the check valve to close, thereby enabling the first medical gas from the first input supply line to flow through the common location to the output supply line and thereby preventing the second medical gas from the second input supply line to flow to the common location.

3. The system according to claim 2, wherein when the solenoid valve is in the closed state the second intermediate pressure level associated with the second medical gas flowing from the second input supply line is sufficient to open the check valve, thereby enabling the second medical gas from the second input supply line to flow through the common location to the output supply line.

4. The system according to claim 3, further comprising a second check valve between the first primary pressure regulator and the common location, wherein when the solenoid valve is in the closed state the pressure associated with medical gas flowing into the common location from the second input supply line is sufficient to close the second check valve.

5. The system according to claim 1, further comprising a processor, wherein the processor is operative to selectively cause the solenoid valve to change between the open and closed states, whereby the flow of medical gas to the output supply line from either the first input supply line or the second input supply line is selectively controlled with a single solenoid.

6. The system according to claim 1, further comprising a first transducer in operative connection with the first input supply line and a second transducer in operative connection with the second input supply line, wherein the processor is responsive to signals from the first and second transducers which are representative of gas pressures in the first and second input supply lines to change the state of a solenoid between the closed and open states.

7. The system according to claim 1, wherein the system does not comprise a second solenoid valve in operative connection with the second input supply line upstream of the common location.

8. The system according to claim 1, further comprising at least one line pressure regulator positioned between the common location and the output supply line.

9. The system according to claim 1, wherein each of the first and second primary pressure regulators includes a heating device clamped to a hexagonal portion of each of the first and second primary pressure regulators.

10. The system according to claim 1, further comprising the first and second supplies of medical gas, wherein each of the first and second supplies includes at least one compressed gas cylinder comprising a medical gas selected from the group comprising medical air, Carbon Dioxide, Helium, Hyperbaric Oxygen, Nitrogen, Nitrous Oxide, and Oxygen.

11. A method comprising:

a) providing a manifold system for compressed medical gases which comprises only one solenoid valve;

b) receiving a first medical gas into a first input supply line of the system from a first supply of medical gas;

c) receiving a second medical gas into a second input supply line of the system from a second supply of medical gas;

d) reducing the pressure of the first medical gas to a first intermediate pressure level using a first primary pressure regulator of the system;

e) reducing the pressure of the second medical gas to a second intermediate pressure level using a second primary pressure regulator of the system, wherein the first intermediate pressure level is higher than the second intermediate pressure level;

f) preventing with the solenoid valve the first medical gas from flowing through the solenoid valve to a common location of the system, wherein the solenoid valve is in operative connection with the first input supply line downstream of the common location;

g) enabling the second medical gas to flow from the second primary pressure regulator through a check valve of the system to the common location;

h) enabling the second medical gas to flow from the common location to an output supply line of the system;

i) enabling with the solenoid valve the first medical gas to flow through the solenoid valve to the common location;

j) causing with the first medical gas, the check valve to close;

k) preventing with the check valve the second medical gas from flowing to the common location from the second primary pressure regulator; and

l) enabling the first medical gas to flow from the common location to the output supply line.

12. The method according to claim 11, wherein prior to step (i) further comprising:

m) sensing with a transducer that a pressure level associated with the second input supply line has fallen below a predetermined level; and

wherein step (h) is performed responsive to step (m).

13. The method according to claim 11, wherein prior to step (f) further comprising:

m) sensing with a transducer that a pressure level associated with the first input supply line has fallen below a predetermined level; and

wherein step (f) is performed responsive to step (m), wherein steps (i) to (l) occur before step (f).

14. The method according to claim 11, wherein step (f) includes closing the solenoid valve, wherein step (i) included opening the solenoid valve.

15. A method comprising:

a) providing a manifold system for compressed medical gases which comprises;

a first input supply line and a second input supply line, wherein the first input supply line is adapted to receive a first medical gas from a first supply of compressed medical gas, wherein the second input supply line is adapted to receive a second medical gas from a second supply of compressed medical gas, wherein the first input supply line and the second input supply line are operative to direct the first and second medical gases to a common location;

at least one output supply line coupled to receive gases from the common location;

a first primary pressure regulator in operative connection with the first input supply line;

a second primary pressure regulator in operative connection with the second input supply line;

a check valve between the second primary pressure regulator and the common location;

only one solenoid valve, wherein the solenoid valve is in operative connection with the first input supply line;

b) setting the first primary pressure regulator to reduce the pressure of the first medical gas to a first intermediate pressure level

c) setting the second primary pressure regulator to reduce the pressure of the second medical gas to a second intermediate pressure level, wherein the first intermediate pressure level is higher than the second intermediate pressure level

d) selectively controlling an open and closed state of the solenoid valve to control which of the first or second medical gases is operative to flow from the respective first and second supplies to the output supply line.

16. The method according to claim 15, wherein in step (a) the system further comprises at least one line pressure regulator positioned between the common location and output supply line pressure.

17. The method according to claim 15, wherein in step (a) each of the first and second primary pressure regulators includes a heating device clamped to a hexagonal portion of each of the first and second primary pressure regulators.

18. The method according to claim 15, wherein in step (a) the first and second supplies of medical gas each include at least one compressed gas cylinder comprising a medical gas selected from the group comprising medical air, Carbon Dioxide, Helium, Hyperbaric Oxygen, Nitrogen, Nitrous Oxide, and Oxygen.