Micromirror having reduced space between hinge and mirror plate of the micromirror
First Claim
1. A spatial light modulator, comprising:
- an array of movable mirror plates held on a substrate, each mirror plate being attached to a hinge that is supported by a hinge structure such that the minor plate can rotate relative to a substrate, on which the hinge structure is formed; and
wherein the hinge and the mirror plate are spaced apart from 0.15 to 0.45 micrometers in a direction perpendicular to the substrate and wherein each mirror plate has an area; and
wherein a ratio of a summation of all areas of the mirror plates to an area of the substrate is 90 percent or more.
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Accused Products
Abstract
A spatial light modulator is disclosed, along with a method for making such a modulator that comprises an array of micromirror devices. The center-to-center distance and the gap between adjacent micromirror devices are determined corresponding to the light source being used so as to optimize optical efficiency and performance quality. The micromirror device comprises a hinge support formed on a substrate and a hinge that is held by the hinge support. A mirror plate is connected to the hinge via a contact, and the distance between the mirror plate and the hinge is determined according to desired maximum rotation angle of the mirror plate, the optimum gap and pitch between the adjacent micromirrors. In a method of fabricating such spatial light modulator, one sacrificial layer is deposited on a substrate followed by forming the mirror plates, and another sacrificial layer is deposited on the mirror plates followed by forming the hinge supports. The two sacrificial layers are removed via the small gap between adjacent mirror devices with spontaneous vapor phase chemical etchant. Also disclosed is a projection system that comprises such a spatial light modulator, as well as a light source, condensing optics, wherein light from the light source is focused onto the array of micromirrors, projection optics for projecting light selectively reflected from the array of micromirrors onto a target, and a controller for selectively actuating the micromirrors in the array.
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Citations
39 Claims
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1. A spatial light modulator, comprising:
- an array of movable mirror plates held on a substrate, each mirror plate being attached to a hinge that is supported by a hinge structure such that the minor plate can rotate relative to a substrate, on which the hinge structure is formed; and
wherein the hinge and the mirror plate are spaced apart from 0.15 to 0.45 micrometers in a direction perpendicular to the substrate and wherein each mirror plate has an area; and
wherein a ratio of a summation of all areas of the mirror plates to an area of the substrate is 90 percent or more. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38)
- an array of movable mirror plates held on a substrate, each mirror plate being attached to a hinge that is supported by a hinge structure such that the minor plate can rotate relative to a substrate, on which the hinge structure is formed; and
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39. A projection system, comprising:
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a light source; a spatial light modulator that further comprises; an array of mirror devices formed on a substrate for selectively reflecting light incident on the mirror devices, wherein each mirror device comprises; a mirror plate for reflecting light; a hinge attached to the mirror plate such that the mirror plate can rotate relative to the substrate, wherein the hinge and the mirror plate are spaced apart from 0.15 to 0.45 micrometers; and a hinge support on the substrate for holding the hinge on the substrate; wherein each mirror plate has an area; and
wherein a ratio of a summation of all areas of the mirror plates to an area of the substrate is 90 percent or more,a condensing lens for directing light from the light source onto the spatial light modulator; and a projecting lens for collecting and directing light reflected from the spatial light modulator onto a display target.
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Specification