Interlocking roof tiles

• US 7,003,922 B2
• Filed: 11/21/2002
• Issued: 02/28/2006
• Est. Priority Date: 11/22/2001
• Status: Expired due to Fees

• Current Assignee: Westile Incorporated
• Original Assignee: Westile Incorporated
• Inventors: Fifield, John
• Primary Examiner(s): Nelson, Jr., Milton
• Application Number:
  US10/301,802
• Publication Number:
  US 20030115819A1
• Time in Patent Office: 1,195 Days
• Field of Search: 523/021, 523/024, 525/19, 525/33, 525/41, 525/53, 525/55, 525/60
• US Class Current: 52/302.1
• CPC Class Codes: E04D 1/16 of ceramics, glass or concrete, with or without reinforcement
• CPC Class Codes: E04D 1/2918 the fastening means taking hold directly on adjacent elements of succeeding rows
• CPC Class Codes: E04D 1/2949 having joints with fluid-handling feature, e.g. a fluid channel for draining
• CPC Class Codes: E04D 1/2984 with spacing or space-forming features, e.g. braces, fillers or drains
• CPC Class Codes: E04D 3/04 of concrete or ceramics of asbestos cement E04D3/18

Abstract

An extruded concrete interlocking roof tile has upper and under surfaces, upper and lower edges, two opposite side edges, with the upper surface having a recess extending transversely between the two opposite side edges adjacent the upper edge for receiving a lower edge region of an adjacent tile in overlapping relationship, and in that an integral spacer acts between the recess floor and the undersurface of the adjacent tile.

Claims

1. An extruded interlocking roof tile made from cementitious material and having:

upper and under surfaces;

upper and lower edges;

two opposite side edges;

wherein the upper surface has a recess extending transversely between the two opposite side edges adjacent the upper edge for receiving a lower edge of an adjacent tile in overlapping relationship, wherein the recess being delimited by a transversely extending shoulder projecting from the recess floor and acting as a stop for the lower edge of the adjacent tile, whereby when the lower edge of said adjacent tile is received in the recess, the lower edge of said adjacent tile abuts against the shoulder and a portion of the lower edge of the adjacent tile lies above the shoulder of the roof tile such that the lower edge of the adjacent tile is visible above the shoulder of the roof tile; and

integral spacer means for acting between the recess floor and an undersurface of the said adjacent tile.

2. A roof tile as claimed in claim 1, wherein the said upper surface is provided with a sinuous profile when the tile is viewed from each of the said two side edges.

3. A roof tile as claimed in claim 1, wherein the recess is open on all sides except for that side which is delimited by the shoulder.

4. A roof tile as claimed in claim 1, wherein the spacer means is integral with, and projects from, the recess floor.

5. A roof tile as claimed in claim 1, wherein the spacer means comprises a plurality of spaced apart projections.

6. A roof tile as claimed in claim 5, wherein the spaced apart projections co-operate with the under surface of the said adjacent overlapping tile to ensure that the tile is laid in broken bond.

7. A roof tile as claimed in claim 5, wherein an undersurface of an adjacent tile is contoured and wherein the spaced apart projections of said roof tile co-operate with the contour.

8. A roof tile as claimed in claim 7, wherein the contour of the adjacent tile comprises at least one ridge and at least one groove extending between an upper edge of said adjacent tile and a lower edge of said adjacent tile in parallel with side edges of said adjacent tile and wherein the projections extend into the at least one groove and abut against a side of the at least one ridge to locate the adjacent overlapping tiles in broken bond.

9. A roof tile as claimed in claim 1, wherein the shoulder has a curved portion that merges into the said upper surface.

10. A roof tile as claimed in claim 1, wherein the shoulder defines an indentation, which indentation is in alignment with the interlock of the adjacent overlapping tiles when such tiles are laid in broken bond, for enabling passage of rain water from the interlocks of the adjacent overlapping tiles to the said upper surface.