Corn burner

• US 7,004,084 B1
• Filed: 08/05/2003
• Issued: 02/28/2006
• Est. Priority Date: 08/05/2002
• Status: Expired due to Fees

• Current Assignee: Anderson C. Merton, Charles Lynn Anderson
• Original Assignee: Anderson C. Merton, Charles Lynn Anderson
• Inventors: Anderson, C. Merton, Anderson, Charles Lynn
• Primary Examiner(s): Rinehart, Kenneth
• Application Number:
  US10/636,291
• Time in Patent Office: 938 Days
• Field of Search: 110/185, 110/186, 110/187, 110/188, 110/189, 110/190, 110/229, 110/246, 110/299, 110/255, 110/257, 110/101.R, 110/101.C, 110/110, 219/476, 219/480, 219/510
• US Class Current: 110/186
• CPC Class Codes: F23B 30/00 Combustion apparatus with driven means for agitating the burning fuel; Combustion apparatus with driven means for advancing the burning fuel through the combustion chamber
• CPC Class Codes: F23B 40/00 Combustion apparatus with driven means for feeding fuel into the combustion chamber
• CPC Class Codes: F23G 2201/90 Cooling
• CPC Class Codes: F23G 2205/121 Screw conveyor
• CPC Class Codes: F23G 2209/26 Biowaste
• CPC Class Codes: F23G 2900/50206 Pelletising waste before combustion
• CPC Class Codes: F23G 5/444 for solid waste F23G5/448 takes precedence
• CPC Class Codes: F23G 5/50 Control or safety arrangements
• CPC Class Codes: F23N 1/022 using electronic means

Abstract

A corn-burning stove provides cooling for the corn in-feed auger and other adjacent components by combustion inlet air flow patterns. The inlet air flow transports pellet fuel through a distance within the fire pot which varies responsive to the flow rate of the inlet air flow. A fire pot and agitator ensure, in combination with the inlet air flow, complete burning of the corn, with almost no ash production and while avoiding the formation of clinkers. The agitator is toothed, having teeth closely adjacent the burn pot for moving burning corn kernels or solid pellets across the fire pot. Retractable ignitors have handles and furnace function interlocks. A process control is associated with the corn burner that includes some logic, including interlock, power control, speed controls, sensing inputs/devices, and user interface.

Claims

1. A pellet fuel burner operative to combust pellet fuel and thereby produce thermal energy, comprising:

a fire pot operative to contain said pellet fuel during combustion;

a fuel auger for introducing said pellet fuel into said fire pot; and

a variable air stream circumferentially surrounding and coupled to said fuel auger and shielding said fuel auger from combustion temperatures and receiving said pellet fuel therein and transporting said pellet fuel through a distance within said fire pot which varies responsive to a variance of said variable air stream, wherein said variable air stream is adjustable to be centered with said fuel auger, or to be offset therefrom.

2. The pellet fuel burner of claim 1, wherein said air comprises adequate oxygen to support said combustion.

3. A solid fuel burner having variable energy output responsive to a variable demand, comprising:

a combustion chamber;

a means for supplying oxygen to said combustion chamber;

a means for introducing solid fuel into said combustion chamber;

a means for variably controlling at least one of said oxygen supply means and said solid fuel introducing means;

a means for detecting a threshold magnitude of said variable demand;

a means responsive to said threshold magnitude detection to cause said variable control means to vary at least one of said oxygen supply means and said solid fuel means;

an agitator having an agitator drive for moving said agitator relative to said combustion chamber;

an ignitor position detector; and

an interlock responsive to said ignitor position detector disabling said agitator drive.

4. An agitated solid fuel burner comprising:

a combustion chamber having a trough shaped fire pot;

a solid fuel inlet;

an agitator longitudinally extending along a length within said combustion chamber and rotatable thereabout having a plurality of teeth extending from a central agitator axis, said teeth having longitudinal separations less than the cross-sectional dimension of an average solid fuel pellet; and

a drive operatively rotating said agitator relative to said fire pot.

5. The agitated solid fuel burner of claim 4 wherein said trough-shaped fire pot further comprises a generally U-shaped cross-section.

6. The agitated solid fuel burner of claim 4 wherein said plurality of teeth create a generally helical pattern about said central agitator axis.

7. The agitated solid fuel burner of claim 4 wherein said agitator operatively moves solid fuel longitudinally across said fire pot.

8. The agitated solid fuel burner of claim 4 wherein said solid fuel burner burns corn kernels.

9. In combination, a fire pot, fuel pellets and an ignitor which produces temperatures sufficient for ignition of said fuel pellets, wherein the improvement comprises a means to manually position said ignitor between a first position operative to ignite said fuel pellets and a second position removed from interference with combustion of said fuel pellets and further comprises an agitator within said fire pot which interferes with said ignitor when said ignitor is in said first operative position and which has clearance with said ignitor when said ignitor is in said second removed position.

10. The combination fire pot, fuel pellets and ignitor of claim 9, wherein said improvement further comprises an interlock switch disabling said agitator when said ignitor is in said first operative position and enabling said agitator when said ignitor is in said second removed position.

11. The combination fire pot, fuel pellets and ignitor of claim 9, wherein said improvement further comprises at least one hand-grasping surface coupled to said ignitor.

12. A pellet fuel burner operative to combust pellet fuel and thereby produce thermal energy, comprising:

a fire pot operative to contain said pellet fuel during combustion;

an agitator operative in said fire pot and having a shaft;

a fuel auger for introducing said pellet fuel into said fire pot;

a variable gas stream coupled to said fuel auger and receiving said pellet fuel therein and transporting said pellet fuel through a distance within said fire pot which varies responsive to a variance of said variable gas stream; and

a flow rate controller coupled to said agitator shaft and operating cyclically.

13. The pellet fuel burner of claim 12 wherein said flow rate controller comprises a damper.

14. A solid fuel burner having variable energy output responsive to a variable demand, comprising:

a combustion chamber;

a means for supplying oxygen to said combustion chamber;

a means for introducing solid fuel into said combustion chamber;

a means for variably controlling at least one of said oxygen supply means and said solid fuel introducing means;

a means for detecting a threshold magnitude of said variable demand comprising a temperature sensitive switch which, when activated, provides a low resistance shunt about a control resistor; and

a means responsive to said threshold magnitude detection to cause said variable control means to vary at least one of said oxygen supply means and said solid fuel means.

15. An agitated solid fuel burner comprising:

a combustion chamber having a trough shaped fire pot;

a solid fuel inlet;

an agitator longitudinally extending along a length within said combustion chamber and rotatable thereabout having a plurality of teeth extending from and creating a generally helical pattern about a central agitator axis; and

a drive operatively rotating said agitator relative to said fire pot;

wherein a subset of said plurality of teeth located more nearly adjacent said solid fuel inlet than a remainder of said plurality of teeth form a helical pattern of rotation in a first direction about said central agitator axis tending to urge solid fuel towards said solid fuel inlet, and said remainder of said plurality of teeth form a helical pattern of rotation in a second direction about said central agitator axis tending to urge said solid fuel away from said solid fuel inlet.