Load cell including angular and lateral decoupling

• US 7,005,587 B2
• Filed: 02/21/2003
• Issued: 02/28/2006
• Est. Priority Date: 02/21/2002
• Status: Expired due to Fees

• Current Assignee: Intelligent Mechatronic Systems Inc. (Trak Global Group Ltd.)
• Original Assignee: Intelligent Mechatronic Systems Inc. (Trak Global Group Ltd.)
• Inventors: Basir, Otman A., Nassonov, Alexander M., Krivtsov, Sergey, Axakov, Dmitri L., Karray, Fakhreddinc
• Primary Examiner(s): Gibson, Randy W.
• Application Number:
  US10/372,007
• Publication Number:
  US 20030213623A1
• Time in Patent Office: 1,103 Days
• Field of Search: 177/154, 177/164, 177/184, 177/187, 177208-209, 177/211, 177/212, 177/231, 738/625.84, 738/626.27, 738/626.32
• US Class Current: 177/164
• CPC Class Codes: B60N 2/002 Seats provided with an occupancy detection means mounted therein or thereon detection means responsive to presence or absence of children B60N2/266
• CPC Class Codes: B60R 21/01516 using force or pressure sensing means
• CPC Class Codes: G01G 19/4142 for controlling activation of safety devices, e.g. airbag systems electrical circuits for triggering safety arrangements in case of vehicle accidents B60R21/015
• CPC Class Codes: G01G 21/184 using ball or roller bearings ball or roller bearings G01G21/06

Abstract

A load cell includes a first element, a second element and a sensor measuring force between the first and second elements along a first axis. In some embodiments, lateral and angular decoupling is provided by the provision of a convex surface between the first and second elements. The convex surface is slidable relative to at least one of the first and second elements in a first direction perpendicular to the first axis.

Claims

1. A load cell comprising:

a first element;

a second element;

a coupling between the first and second elements, the coupling including a convex surface and a flat surface, wherein the convex surface is pivotable relative to at least one of the first and second elements and the flat surface is moveable relative to at least the other of the first and second elements in a first linear direction perpendicular to a first axis; and

a sensor measuring force between the first element and second element along the first axis.

2. The load cell of claim 1 wherein the convex surface is pivotable in a plane relative to the at least one of the first and second elements, the plane parallel to the first axis.

3. The load cell of claim 1 further including a ball bearing having the convex surface.

4. The load cell of claim 3 further including a slider having a recess engaging the convex surface, wherein the slider includes the flat surface, the slider slidable relative to the first element.

5. The load cell of claim 4 wherein the first element is a mount, and wherein the mount further includes a piston positioned therein for movement generally along the first axis, the slider being in slidable contact with a surface of the piston.

6. The load cell of claim 5 wherein the piston is biased toward the second element, thereby placing a preload on the sensor.

7. The load cell of claim 6 further including a spring biasing the piston away from the first element.

8. The load cell of claim 7 further including a disk to which the sensor is mounted, the disk including a recess engaging the ball bearing.

9. The load cell of claim 8 wherein the sensor is a strain gage and wherein the disk includes an annular groove around the recess.

10. The load cell of claim 9 further including a trap ring slidable in the first direction relative to the first and second elements, the trap ring limiting the travel of the first element toward the second element.

11. The load cell of claim 10 wherein the trap ring includes an outer convex surface engaging a complementary concave inner surface of one of the first and second elements.

12. The load cell of claim 1 wherein one of the first and second elements at least partially surrounds the other of the first and second elements, and further including a bushing in an annular space between the first and second elements.

13. The load cell of claim 12 wherein the bushing is elastic and provides linear low-friction movement between the first and second elements and provides for angular misalignments between the first and second elements.

14. The load cell of claim 12 wherein the bushing includes a plurality of ball bearings.

15. The load cell of claim 1 further including a trap ring slidable in the first direction relative to the first and second elements, the trap ring limiting the travel of the first element toward the second element along the first axis.

16. The load cell of claim 15 wherein the trap ring includes an outer convex surface engaging a complementary concave inner surface of one of the first and second elements.

17. The load cell of claim 16 further including a surface spaced from first element to limit movement of the second element away from the first element along the first axis.

18. A plurality of the load cells as claimed in claim 1, with the first elements mounted to one of a first seat structure or a second seat structure and the second elements mounted to the other of the first and second seat structures.

36. The load cell of claim 1 wherein the convex surface is moveable in a direction independent of the flat surface.

37. The load cell of claim 36 wherein the first element is a mount, and wherein the mount further includes a piston therein for movement generally in along the first axis, the planar surface in slidable contact with a surface of the piston.

19. A load cell comprising:

a first element;

a second element;

a coupling including a convex surface and a flat surface, the coupling disposed between the first and second elements, wherein the coupling provides angular decoupling of the first and second elements and lateral decoupling of the first and second elements in a lateral direction perpendicular to a first axis; and

a sensor measuring force between the first element and second element along the first axis.

20. The load cell of claim 19 wherein relative movement between the first and second elements along the first axis is limited.

21. The load cell of claim 20 further including a trap ring slidable in the first direction relative to the first and second elements, the trap ring limiting the travel of the first element toward the second element along the first axis.

22. The load cell of claim 21 wherein the trap ring includes an outer convex surface engaging a complementary concave inner surface of one of the first and second elements.

30. The load cell of claim 20 wherein the piston is biased toward the second element, thereby placing the preload on the sensor.

31. The load cell of claim 30 further including a spring biasing the piston away from the first element.

38. The load cell of claim 19 wherein the angular decoupling is independent of the lateral decoupling.

23. A load cell comprising:

a first element;

a second element;

a sensor measuring force between the first element and second element along the first axis; and

a trap element slidable in a first direction perpendicular to the first axis relative to the first and second elements, the trap element limiting the travel of the first element toward the second element along the first axis.

24. The load cell of claim 23 wherein the trap element is slidable relative to at least one of the first and second elements in at least two degrees of freedom a first plane perpendicular to the first axis.

25. The load cell of claim 24 wherein the trap element is slidable relative to the first and second elements in at least two degrees or freedom in the first plane.

26. The load cell of claim 23 wherein the trap element comprises a trap ring including an outer convex surface engaging a complementary concave inner surface of one of the first and second elements, the trap ring limiting relative movement of the first and second elements toward one another.

27. The load cell of claim 26 further including a surface spaced from first element to limit relative movement of the second element away from the first element along the first axis.

28. A load cell comprising:

a first element;

a second element;

a sensor measuring force between the first element and second element along the first axis;

the first and second elements being biased toward one another to create a preload on the sensor, wherein the preload defines a zero load condition and the load cell is calibrated based upon the zero load condition.

29. The load cell of claim 28 further including a slider, wherein the first element is a mount, and wherein the mount further includes a piston positioned therein for movement generally along the first axis, the slider being in slidable contact with a surface of the piston.

32. A load cell comprising:

a first element;

a second element wherein one of the first and second elements at least partially surrounds the other of the first and second elements;

a sensor measuring force between the first element and second element along the first axis; and

a bushing disposed in an annular space between the first and second elements, wherein the bushing is operable to remove a residual frictional hysteresis after an overload protection actuates.

33. The load cell of claim 32 wherein the bushing is elastic and provides linear low-friction movement between the first and second elements and accommodates angular misalignments between the first and second elements.

34. The load cell of claim 32 wherein the bushing includes a plurality of ball bearings.

35. The load cell of claim 34 further including a pair of o-rings, the plurality of ball bearings disposed between the pair of o-rings.

39. A load cell comprising:

a first element;

a second element;

a coupling between the first and second elements, the coupling including a convex surface slidable relative to at least one of the first and second elements in a first direction perpendicular to a first axis;

a slider carrying the convex surface, the slider slidable relative to the first element, wherein the first element is a mount, and wherein the mount further includes a piston positioned therein for movement generally along the first axis, the slider being in slidable contact with a surface of the piston; and

a sensor measuring force between the first element and the second element along the first axis.

40. A load cell comprising:

a first element;

a second element wherein one of the first and second elements at least partially surrounds the other of the first and second elements;

a sensor measuring force between the first element and second element along a first axis; and

a bushing disposed in an annular space between the first and second elements, wherein the bushing is elastic and provides linear low-friction movement between the first and second elements and accommodates angular misalignments between the first and second elements and wherein the bushing includes a plurality of ball bearings.