Motor actuator with torque control

• US 7,005,818 B2
• Filed: 03/26/2002
• Issued: 02/28/2006
• Est. Priority Date: 03/27/2001
• Status: Expired due to Fees

• Current Assignee: Danfoss A/S
• Original Assignee: Danfoss A/S
• Inventors: Jensen, Jens Moeller
• Primary Examiner(s): DUDA, RINA I
• Application Number:
  US10/472,566
• Publication Number:
  US 20040130281A1
• Time in Patent Office: 1,435 Days
• Field of Search: 318280-286, 318466-469, 318432-434, 318/461, 49/26, 49/28
• US Class Current: 318/432
• CPC Class Codes: H02H 7/0851 for motors actuating a movable member between two end positions, e.g. detecting an end position or obstruction by overload signal
• CPC Class Codes: H02H 7/0855 avoiding response to transient overloads, e.g. during starting

Abstract

In a motor actuator, e.g., a valve actuator, comprising a reversible electrical motor, a drive circuit is providing a stop function, when the torque of the motor exceeds a predetermined maximum torque. The drive circuit is constructed as a two-terminal circuit connected in series with the reversible electrical motor, and the electrical power is supplied to the series connection with a mainly fixed voltage VCC and a polarity which provides the desired rotational direction of the motor. This provides the possibility of having the drive circuit positioned close to the motor and maintaining full torque control and stop function with two wire connections.

Claims

1. A motor actuator, comprising

a reversible electrical motor having an input from a mainly fixed voltage and having an output, and

a drive circuit providing a stop function, when the torque of the motor exceeds a predetermined maximum torque wherein:

said drive circuit being constructed as a two-terminal circuit having a first terminal connected in series with the output of the reversible electrical motor, and electrical power being supplied to a second terminal with the mainly fixed voltage (Vcc) and a polarity which provides the desired rotational direction of the motor.

2. Motor actuator in accordance with claim 1, wherein said drive circuit being integrated with the motor.

3. Motor actuator in accordance with claim 1 wherein said drive circuit comprising a rectifier for providing the same direction of current (I) in a controlling circuit thereof, irrespective of the polarity of the applied voltage (Vcc).

4. Motor actuator in accordance with claim 1, wherein said drive circuit comprising a torque control implemented as a current limiter limiting the current in the motor to a predetermined maximum current (I_limit).

5. Motor actuator in accordance with claim 4, wherein said stop function being provided by means of a voltage detection, detecting the voltage (VCC_reg) over the drive circuit and cutting off the current (I) to the motor when this voltage (VCC_reg) increases above a predetermined level.

6. Motor actuator in accordance with claim 4 wherein said drive circuit further comprising a timer function for disabling at least one of the torque control current limiter and the stop function during motor start-up.

7. Motor actuator in accordance with claim 1, wherein said drive circuit comprising a speed control circuit controlling the speed of the motor by controlling the voltage (VCC_reg) over the drive circuit.

8. Motor actuator in accordance with claim 1, wherein the voltage (VCC) supplied to the series connection of motor and drive circuit being supplied from a centralized controller adapted to control one or more actuators, said centralized controller comprising a current sensor measuring the current delivered to the actuator and a filter circuit connected to receive the current measurement and deducing an impulse signal provided by the current ripple of the motor, when the poles are changed in the motor, the frequency of said impulse signal thus being proportional to the speed of the motor and the number of impulses being a measure for the position of the actuator, and using the impulse signal for at least one of speed and position control of the actuator.

9. A centralized controller for use with a motor actuator in accordance with claim 8, wherein said controller comprising a micro-controller for performing detection and control of the relative position of the actuator.

10. Motor actuator in accordance with claim 1, wherein the motor being a DC-motor with an uneven number of poles.

11. The motor actuator according to claim 1, wherein said drive circuit is directly connected to said reversible electrical motor.

12. A motor actuator, comprising:

a reversible electrical motor, said motor having an input terminal receiving current from a supply voltage and having an output terminal;

a drive circuit having a first terminal connected in series with the output terminal of said reversible electrical motor and having a second terminal connected to said supply voltage, said drive circuit comprising a rectifier and an output circuit, current in said drive circuit being controlled by said output circuit based on a measurement of a regulated voltage across said drive circuit and a measured current in said drive circuit;

a drive control being connected to said output circuit;

a current limiter being connected to said drive control, said current limiter setting a maximum current that can be delivered to said motor;

a stop circuit being connected to said drive control, said stop circuit being activated when said regulated voltage reaches a predetermined reference voltage; and

said drive control cutting off supply of current to said output circuit and therefore to said drive circuit and said motor upon activation of said stop circuit.

13. The motor actuator according to claim 12, further including:

a timer that inhibits the functioning of said current limiter and said stop circuit during a start-up period upon application of said supply voltage to said motor.

14. The motor actuator according to claim 12, wherein said drive circuit is integrated with said motor.

15. The motor actuator according to claim 12, wherein the current in said drive circuit is maintained in the same direction by said rectifier without regard to the polarity of the supply voltage to said motor.

16. The motor actuator according to claim 12, wherein the supply voltage is supplied from a centralized controller, and said centralized controller controls supply voltages to a plurality of motor actuators.

17. The motor actuator according to claim 16, wherein said centralized controller comprises a current sensor, said current sensor measuring current being delivered to one of said motor actuators;

and

a filter circuit connected to receive the current measurement from said current sensor, detect a ripple in the current, and filter the ripple to obtain a sequence of impulses, wherein the frequency of the impulses is proportional to the motor speed and provides an indication of the relative position of the motor actuator.

18. The motor actuator according to claim 17, further including a micro-controller connected to said filter, said micro-controller receiving impulses from said filter corresponding to each of said plurality of said motor actuators and calculating the relative position of each of said motor actuators.

19. The motor actuator according to claim 12, wherein said drive circuit is directly connected to said reversible electrical motor.